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Control method for production of D-gum sugar by using chemical method

A technology of arabinose and control methods, which is applied in the field of chemical engineering, can solve problems such as unbalanced reaction, unstable reaction temperature, and high energy consumption, and achieve the effects of stable reaction, reduced heat exchange, and precise control

Inactive Publication Date: 2014-07-02
山东福洋生物科技股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This method uses continuous flow of hydrogen peroxide, heating and cooling cycles to control the reaction temperature, resulting in high energy consumption, hydrogen peroxide is fed at a uniform speed, but the instability of the reaction temperature can indicate that the reaction is not carried out at a uniform speed
[0004] At present, there is a lack of a control method that can effectively utilize hydrogen peroxide, so as to achieve energy saving and increase yield

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0010] In the first step, add 3.5L of 8% sodium gluconate solution into the 5L reactor, add ferric sulfate as a catalyst, and the dosage is 1.0% of the mass of gluconic acid. Install a temperature sensor on the reactor and heat up to 65°C.

[0011] The second step is to add hydrogen peroxide. Add 30% hydrogen peroxide to the feeding tank. The equivalent of hydrogen peroxide is 8 times the equivalent of gluconic acid. According to the online measurement of the sugar liquid temperature, the hydrogen peroxide flow is automatically adjusted online. When the sugar liquid temperature is ≤ When the temperature is 65°C, hydrogen peroxide is automatically added, and the flow rate is 3.5ml / min. The flow rate is reduced for each degree of temperature increase, and the speed is reduced by 0.35ml / min each time. When the temperature drops below 65°C, the hydrogen peroxide will automatically start to be added again. After the hydrogen peroxide is added, the reaction will end after 6 hours.

...

Embodiment 2

[0017] In the first step, 3.5 L of calcium gluconate solution with a concentration of 8% was added to a 5 L reactor, and ferric sulfate was added as a catalyst in an amount of 1.0% of the mass of gluconic acid. A temperature sensor was installed on the reactor and the temperature was raised to 68°C.

[0018] The second step is to add hydrogen peroxide. Add 30% hydrogen peroxide to the feeding tank. The equivalent of hydrogen peroxide is 8 times the equivalent of gluconic acid. According to the temperature measured online, the amount of hydrogen peroxide will be automatically adjusted online. When the temperature of the sugar solution is ≤65°C When the temperature rises, hydrogen peroxide is automatically added, the flow speed is 3.5ml / min, and the flow speed is reduced every time the temperature rises, and the speed is reduced by 0.35ml / min each time. When the temperature is below 65°C, the hydrogen peroxide will be fed automatically again. After the hydrogen peroxide is added,...

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PUM

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Abstract

The invention discloses a control method for production of D-gum sugar by using a chemical method. The method comprises the following steps: 1, charging, specifically adding a gluconate and a catalyst to a reactor and heating to 65 DEG C; 2, feeding hydrogen peroxide: adding 30% hydrogen peroxide to a feeding tank, and carrying out online automatic adjustment of the feeding amount of the hydrogen peroxide according to the temperature of liquid glucose inside the reactor determined online, particularly, automatically feeding the hydrogen peroxide when the temperature of the liquid glucose is smaller than or equal to 65 DEG C, reducing the feeding speed once when the temperature ascends one DEG C; stopping feeding the hydrogen peroxide when the temperature of the liquid glucose is greater than or equal to 70%, and feeding in cycle until the hydrogen peroxide is completely fed. By adopting the control method disclosed by the invention, the feeding rate of the hydrogen peroxide is controlled in real time according to the temperature rise trend of the reaction process, heat exchange in the temperature rise and cooling processes are reduced, the effective utilization rate of the hydrogen peroxide is improved, and the yield reaches 75-80% of theoretical yield.

Description

technical field [0001] The invention relates to the field of chemical engineering, in particular to a control method for chemically producing D-arabinose. Background technique [0002] D-arabinose is widely used in the fields of food and biomedicine. D-arabinose, or its oxidized D-arabinonic acid, can be used to produce riboflavin. D-arabinose is also an intermediate in the production of the anticancer drug cytarabine. Due to the lack of a low-cost production process, D-arabinose is expensive and its application is limited. [0003] There are many ways to produce D-arabinose. British Patent 953012, a patent applied by Sankyo Company, introduces a process for preparing D-arabinose by total synthesis. This method requires the preparation of five intermediate reaction products , so the process is too cumbersome in terms of industrialization; the US patent (usp3755294) uses calcium gluconate in the presence of an appropriate amount of iron gluconate to react with hydrogen per...

Claims

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Application Information

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IPC IPC(8): C07H3/02C07H1/00
Inventor 赵伟鲁平张虎周生民李淑娟张玲
Owner 山东福洋生物科技股份有限公司
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