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NdFeB magnet and preparation method thereof

A neodymium iron boron and magnet technology, used in magnetic objects, inductance/transformer/magnet manufacturing, magnetic materials, etc., can solve the problems of excessive sintering of magnets, insufficient sintering of magnets, grain growth, etc., to improve coercivity and Squareness, suppressing abnormal grain growth, and improving intrinsic coercivity

Active Publication Date: 2014-09-24
BEIJING JINGCI ELECTRIC TECH CO LTD
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0005] At present, the sintering method is often used in the industry to produce NdFeB magnets. Most of the sintering furnaces for sintered NdFeB magnets are heated by thermal radiation. However, due to the limitation of the sintering process, it is easy to cause excessive sintering of the magnets and produce grains. Abnormal growth, lower magnet coercive force, or insufficient sintering of the central magnet occurs
In the prior art, the patent CN10104187A discloses a preparation process and application of a zirconium hydrogen grain growth inhibitor, which first hydrogenates zirconium into ZrH in a hydrogen furnace X , and then use the zirconium hydrogen grain growth inhibitor airflow to grind it into ultrafine powder with a particle size of less than 2 μm, which can inhibit the abnormal growth of grains. The process is complicated, which is not conducive to industrial production

Method used

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  • NdFeB magnet and preparation method thereof
  • NdFeB magnet and preparation method thereof
  • NdFeB magnet and preparation method thereof

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preparation example Construction

[0063] The invention also discloses a preparation method of the neodymium iron boron magnet, which comprises the following steps:

[0064] A) Under vacuum conditions, Pr-Nd alloy, Zr-Fe alloy, B-Fe alloy, Dy-Fe alloy, aluminum, cobalt, copper and iron are melted to prepare neodymium iron boron ingots;

[0065] B) After powdering the NdFeB ingot obtained in step A), NdFeB powder is obtained;

[0066] C) After sintering the NdFeB powder, a NdFeB magnet is obtained.

[0067] The present invention firstly melts Pr-Nd alloy, Zr-Fe alloy, B-Fe alloy, Dy-Fe alloy, aluminum, cobalt, copper and iron under vacuum conditions to prepare neodymium iron boron ingots; The absolute pressure of the vacuum is not particularly limited, as long as the pressure required for the preparation of neodymium iron boron ingots well known to those skilled in the art is sufficient. In the present invention, it is preferably 2.0-1000 Pa, more preferably 2.0-500 Pa, and most preferably 2.0-200 Pa. The present inven...

Embodiment 1

[0096] First, according to the mass percentage composition Pr-Nd: 32.3wt%, Dy: 0.5wt%, Al: 0.45wt%, B: 1.0wt%, Cu: 0.1wt%, Co: 0.7wt%, Zr: 0.06wt% and Fe: 64.89wt% for weighing; wherein the content of Pr in the Pr-Nd alloy is 24wt%, B is added in the form of B-Fe alloy, the content of B in B-Fe alloy is 18wt%; Dy is Dy-Fe The content of Dy in the Dy-Fe alloy is 78wt%; Zr is added in the form of Zr-Fe alloy, and the content of Zr in the Zr-Fe alloy is 80wt%. The other raw materials are all analytically pure metals. In order to ensure the stability of the content of each alloy element in the product, it is necessary to estimate the actual consumption of raw materials in advance. The actual mass of each element is weighed as follows: Pr-Nd alloy: 32.3kg, Dy-Fe alloy: 0.64kg, Al: 0.45kg, B-Fe Alloy: 5.56kg, Cu: 0.1kg, Co: 0.7kg, Zr-Fe alloy: 0.075kg, Fe: 60.175kg.

[0097] Put the above-mentioned raw materials into a vacuum melting furnace, under the conditions of a vacuum degree of...

Embodiment 2

[0105] First, according to the mass percentage composition Pr-Nd: 32.0wt%, Dy: 0.5wt%, Al: 0.45wt%, B: 1.0wt%, Cu: 0.1wt%, Co: 0.7wt%, Zr: 0.04wt% and Fe: 65.21wt% for weighing; wherein the content of Pr in Pr-Nd alloy is 24wt%, B is added in the form of B-Fe alloy, and the content of B in B-Fe alloy is 18wt%; Dy is Dy-Fe The content of Dy in the Dy-Fe alloy is 78wt%; Zr is added in the form of Zr-Fe alloy, and the content of Zr in the Zr-Fe alloy is 80wt%. The other raw materials are all analytically pure metals. In order to ensure the stability of the content of each alloy element in the product, it is necessary to estimate the actual consumption of raw materials in advance. The actual mass of each element is weighed as follows: Pr-Nd alloy: 32.0kg, Dy-Fe alloy: 0.64kg, Al: 0.45kg, B-Fe Alloy: 5.56kg, Cu: 0.1kg, Co: 0.7kg, Zr-Fe alloy: 0.05kg, Fe: 60.5kg.

[0106] Put the above-mentioned raw materials into a vacuum melting furnace, under the conditions of a vacuum degree of 50...

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Abstract

The invention provides an NdFeB magnet which comprises, by mass, 29% to 33% of Pr-Nd, 0.97% to 1.5% of B, 0.4% to 0.6% of Dy, 0.2% to 0.8% of Al, 0.6% to 0.8% of Co, 0.01% to 0.5% of Cu, 0.01% to 0.2% of Zr and the balance Fe. The invention further discloses a preparation method of the NdFeB magnet. The method includes the steps that firstly, Pr-Nd alloy, Zr-Fe alloy, B-Fe alloy, Dy-Fe alloy, aluminum, cobalt, copper and iron are molten to prepare an NdFeB cast ingot; secondly, the obtained NdFeB cast ingot is milled into NdFeB powder; finally, the NdFeB powder is sintered into the NdFeB magnet. The NdFeB magnet prepared through the method has a more refined magnet grain size and higher magnet stability.

Description

Technical field [0001] The invention belongs to the technical field of magnet preparation, and in particular relates to a neodymium iron boron magnet and a preparation method thereof. Background technique [0002] Magnets are materials that can generate magnetic fields and have the property of attracting ferromagnetic materials such as iron, nickel, cobalt and other metals. Magnets are generally divided into permanent magnets and soft magnets. The materials used as magnetic conductors and electromagnets are mostly soft magnets, and their polarity changes with the polarity of the applied magnetic field. Permanent magnets are hard magnets that can maintain their magnetism for a long time. , It is not easy to lose magnetism, and it is not easy to be magnetized. Therefore, whether in industrial production or in daily life, hard magnets are one of the most commonly used strong materials. [0003] Hard magnets can be divided into natural magnets and artificial magnets. Artificial magne...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01F1/057H01F7/02H01F41/02B22F3/00
Inventor 赵媛媛
Owner BEIJING JINGCI ELECTRIC TECH CO LTD
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