Microemulsion cutting fluid, cutting diluent and preparation and application methods of microemulsion cutting fluid

A cutting fluid and micro-emulsification technology, applied in the petroleum industry, lubricating compositions, etc., can solve the problems of poor antibacterial performance and rapid pH drop, and achieve the effects of excellent antibacterial performance, long service life and environmental friendliness

Inactive Publication Date: 2014-10-01
上海德润宝特种润滑剂有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0010] The technical problem to be solved by the present invention is to overcome the defects of poor antibacterial performance and rapid pH

Method used

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  • Microemulsion cutting fluid, cutting diluent and preparation and application methods of microemulsion cutting fluid
  • Microemulsion cutting fluid, cutting diluent and preparation and application methods of microemulsion cutting fluid

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] The preparation method of microemulsion cutting fluid, it may further comprise the steps:

[0043] (1) Heat 22.0 parts of paraffin-based mineral oil to 40°C, add 2.0 parts of sodium petroleum sulfonate, 5.0 parts of fatty alcohol polyoxyethylene ether, 8.0 parts of oleic acid, 10.0 parts of chlorinated paraffin and 3.0 parts of diethylene glycol monobutyl ether, stirred at a speed of 200 rpm for 30 minutes until uniformly stirred to obtain a mixed solution;

[0044] (2) At room temperature, add 4.0 parts of boric acid amine salt, 6.0 parts of boric acid amide, 0.2 part of benzotriazole, 38.7 parts of water, 1.0 part of benzisothiazolin-one and 0.1 part of emulsified silicone oil into the mixed solution , Stir at a speed of 200rpm for 30min until the mixture is evenly stirred.

[0045] The microemulsified cutting fluid can be diluted 10-40 times according to specific conditions.

[0046] The performance testing data of the microemulsion cutting fluid are shown in Table...

Embodiment 2

[0048] The preparation method of microemulsion cutting fluid, it may further comprise the steps:

[0049] (1) Raise 25.0 parts of naphthenic mineral oil to 50°C, add 10.0 parts of sodium petroleum sulfonate, 3.0 parts of fatty alcohol polyoxyethylene ether, 10.0 parts of tall oil fatty acid, chlorinated 8.0 parts of paraffin and 3.0 parts of diethylene glycol monobutyl ether were stirred at a speed of 180 rpm for 25 minutes until uniformly stirred to obtain a mixed solution;

[0050] (2) At room temperature, add 8.0 parts of boric acid amine salt, 0.2 parts of benzotriazole, 31.7 parts of water, 1.0 part of Cathone and 0.1 part of emulsified silicone oil into the mixture, and stir at 180 rpm for 25 minutes until uniform , that is.

[0051] The microemulsified cutting fluid can be diluted 10-40 times according to specific conditions.

[0052] The performance testing data of the microemulsion cutting fluid are shown in Table 1.

Embodiment 3

[0054] The preparation method of microemulsion cutting fluid, it may further comprise the steps:

[0055] (1) Heat 28.0 parts of paraffin-based mineral oil to 40°C, add 5.0 parts of sodium petroleum sulfonate, 5.0 parts of alkylphenol polyoxyethylene ether, and 5.0 parts of trimethylolpropane oleate into the paraffin-based mineral oil in sequence , 5.0 parts of chlorinated paraffin and 2.0 parts of diethylene glycol monobutyl ether, stirred at a speed of 220 rpm for 35 minutes until evenly stirred to obtain a mixed solution;

[0056] (2) At room temperature, add 2.0 parts of boric acid ester, 3.0 parts of boric acid amine salt, 0.3 parts of benzotriazole, 41.5 parts of water, 3.0 parts of kasone and 0.2 parts of emulsified silicone oil into the mixed solution, and use 220rpm Stir at a high speed for 35 minutes until the mixture is evenly stirred.

[0057] The microemulsified cutting fluid can be diluted 10-40 times according to specific conditions.

[0058] The performance t...

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Abstract

The invention discloses microemulsion cutting fluid, a cutting diluent and preparation and application methods of the microemulsion cutting fluid. The microemulsion cutting fluid comprises the following raw materials: 22-32% of mineral oil, 2-10% of anionic surfactant, 1-5% of non-ionic surfactants, 1-3% of emulsion stabilizer, 5-10% of oiliness additives, 5-10% of extreme pressure additive, 5-15% of antirust additive, 0.5-3% of preservatives and bactericides, 0.1-0.3% of antifoam additive and the balance of water, wherein the total percent is 100%; the non-ionic surfactants are alkylphenol polyoxyethylene ether and/or fatty alcohol polyoxyethylene ether with EO (epoxyethane) number of 5-7; the preservatives and bactericides are Kathon and/or benzisothiazolin-one. The microemulsion cutting fluid and the diluent have excellent bacteria resistance, good lubricating properties and cooling properties and long service lives, dispense with replenishing bactericides and pH value improvers when in use, are environment-friendly and can provide good antirust properties for machined parts and improve the machining precision of the machined parts.

Description

technical field [0001] The invention relates to a microemulsified cutting fluid, a cutting diluent and methods for preparing and using the same. Background technique [0002] According to the chemical composition of oil, cutting fluid is divided into two categories: non-water-soluble (oil-based) fluid and water-soluble (water-based) fluid. Oil-based cutting fluids have better lubricating properties and poorer cooling effects. Compared with oil-based cutting fluid, water-based cutting fluid has relatively poor lubricating performance and better cooling effect. Slow cutting requires the lubricity of the cutting fluid to be strong. Generally speaking, cutting oil is used when the cutting speed is lower than 30m / min. [0003] Cutting oils containing extreme pressure additives are effective for cutting any material when the cutting speed does not exceed 60m / min. During high-speed cutting, due to the large heat generation and the poor heat transfer effect of oil-based cutting f...

Claims

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Application Information

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IPC IPC(8): C10M173/00C10N40/22C10N30/16C10N30/06
Inventor 陈激束毅文会兵
Owner 上海德润宝特种润滑剂有限公司
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