Preparation process of carbon/ceramic-graphite composite material and carbon/ceramic-graphite composite material prepared through preparation process

A ceramic composite material and composite material technology, which are applied in the field of composite materials composed of carbon/ceramic materials and graphite and their products, can solve problems such as crystallizer loss, increase in product quality, affecting production efficiency of production lines, etc., to achieve excellent strength, improve The effect of the service life

Active Publication Date: 2014-11-12
YANTAI KAIBO COMPOSITE MATERIAL TECH
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Problems solved by technology

Therefore, there are very few materials that can meet the above conditions. The structure of the existing continuous casting crystallizer is a continuous casting crystallizer with a mold cavity composed of two graphite plates and inserts. It is difficult for the graphite plate to fully meet the above performance requirements.
At present, the service life of the copper continuous casting mold used in China is only 3-5 days if domestic materials are used, and 10-15 days if imported graphite materials are used, which causes a lot of loss of the mold and affects the production of the production line efficiency, product quality and increased production costs
The root cause of the short life of the crystallizer made of graphite material is that the performance of the graphite material itself cannot meet the requirements
At present, this problem is mainly focused on how to improve the performance of graphite, such as depositing pyrolytic carbon or boron nitride on the surface of graphite template to strengthen the graphite surface, or using high-pressure densification or using imported high-purity fine-grained isostatic graphite materials, But these measures have failed to change the nature of graphite, so they have failed to achieve significant results

Method used

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  • Preparation process of carbon/ceramic-graphite composite material and carbon/ceramic-graphite composite material prepared through preparation process

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Embodiment Construction

[0021] See figure 1 , the specific implementation of the present invention is given below, and it should be noted that the specific description of the implementation examples should not be regarded as limiting the protection scope of the present invention.

[0022] The specific implementation example of the present invention is: on the substrate of the graphite plate, the coupling layer is bonded sequentially, and then the carbon / ceramic composite reinforcement layer is bonded, followed by hot pressing, carbonization, vapor deposition, and finally sintering at high temperature. The thickness of the graphite matrix of the carbon / ceramic composite material is 20-30mm, the thickness of the coupling layer is 3-5mm, and the thickness of the reinforced layer of the carbon / ceramic composite material is 1.5-2.5mm.

[0023] Due to the high thermal conductivity of graphite materials, the overall thermal conductivity of the three-layer composite material can still maintain a high level, ...

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Abstract

The invention discloses a preparation process of a carbon / ceramic-graphite composite material and the carbon / ceramic-graphite composite material prepared through the preparation process. The carbon / ceramic-graphite composite material is characterized in that a coupling layer and a carbon / ceramic material reinforced layer are sequentially bonded to a graphite base body through high-temperature adhesives, wherein the thickness of the carbon / ceramic material reinforced layer ranges from 1.5 mm to 2.5 mm. The carbon / ceramic-graphite composite material has high thermal conductivity (150 W / m.k) and excellent strength, wear resistance and corrosion resistance, and is especially applicable to manufacturing of continuous casting crystallizers.

Description

Technical field: [0001] The invention relates to a composite material, specifically a composite material composed of carbon / ceramic material and graphite and its products. Background technique: [0002] In the continuous casting process of metal materials, the crystallizer (mold) is the heart of the continuous casting equipment. The high-temperature molten metal passes through the continuous casting mold to form products of a certain specification. Therefore, the continuous casting mold is used in very harsh conditions. It not only requires the mold to be resistant to high temperatures (greater than 1300°C), high in strength, and good in thermal conductivity. It can withstand the erosion and erosion of molten metal, has good wear resistance and strong oxidation resistance. Therefore, there are very few materials that can meet the above conditions. The structure of the existing continuous casting crystallizer is a continuous casting crystallizer with a mold cavity composed o...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B32B18/00C04B35/622C04B35/52
Inventor 史鸿俊张南曲殿伟王汝娜李洪滨李杰武家栋
Owner YANTAI KAIBO COMPOSITE MATERIAL TECH
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