Comprehensive recovery method for waste iron-based diamond tool
A technology for discarding iron and funds, applied in the field of comprehensive utilization of resources, can solve the problems of a large number of toxic gases, the sneak discharge of pollutants, and the low value of recycled materials, and achieve the effects of environmental protection, shortening time, and improving efficiency.
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Embodiment 1
[0040] Wash the waste iron-based diamond tools and put them into mesh titanium blue with a size of 550mm×450*80 as the anode, and a 316L stainless steel plate with a size of 600*500*2 as the cathode (the effective area of cathode electrolysis is 0.5 square meters / Block), the anode and cathode are installed in the electrolytic cell with the pole distance of 100mm. In the waste iron-based diamond tool, there are 2 wt% of diamond, 65-70 wt% of iron powder, 10-30 wt% of copper powder, 1 wt% of nickel powder, about 2-3 wt% of zinc and a trace amount of tungsten carbide.
[0041] In this embodiment, a PVC tank with a size of 800mm×800mm×700mm is used as an electrolytic tank, and a PVC tank with a size of 1000mm×1000mm×600mm is used as an electrolyte circulation tank. The circulation tank is equipped with a filter device, and the filtered electrolyte is pumped into the electrolytic tank through a circulation pump, iron is dissolved at the anode, and electrolytic iron sheets are ob...
Embodiment 2
[0051] Change the following conditions, and other conditions are the same as in Example 1;
[0052] After making liquid electrolysis until the concentration of ferrous ions in the electrolyte is 50g / L, after controlling the pH value of the reaction system to 3.0-3.5, lower the strength of the electrolytic liquid to 800A (at this time, the current density of the cathode is 400A / m2, The cell voltage is 3.2V), the circulation speed of the electrolyte is controlled at 40L / min, and the electrolytic recovery of waste diamond tools is carried out. The electrolytic recovery process takes 20 hours as a cycle, and the weight of the cathode deposit obtained in one electrolysis cycle is 15.67 kg; during the recovery process, the average current efficiency of the cathode is controlled to be 94%; the obtained cathode deposit is cleaned, dried, crushed and reduced, and then packaged for sale.
Embodiment 3
[0062] After the completion of Example 1, add waste iron-based diamond tools to the titanium anode blue to continue recycling electrolysis; control the current density of the cathode during recycling electrolysis to be 350A / m 2, the cell voltage is 2.8V, the circulation speed of the electrolyte is controlled at 50L / min, and the electrolytic recovery of waste diamond tools is carried out. The electrolytic recovery process takes 24 hours as a cycle, and the weight of the cathode deposit obtained in one electrolysis cycle is 15.40 kg; during the recovery process, the average current efficiency of the cathode is controlled to be 88%; the obtained cathode deposit is cleaned, dried, crushed and reduced, and then packaged for sale.
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