Efficient environment-friendly cheap adhesion agent of pellet and preparation method thereof

A technology for pellets and binders, applied in the field of binders, can solve the problems of destroying the structure of preheated pellets, demanding process requirements, and reducing blast furnace coefficients, and achieves good roasting performance, lower roasting temperature, and low production costs. Effect

Inactive Publication Date: 2015-06-03
刘惠民 +1
View PDF7 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Inorganic binders such as: bentonite, sodium silicate, slaked lime, cement, clay, etc.; the main inorganic binder is bentonite, and the application of bentonite binder is mature, and our country is rich in bentonite resources, with low mining and processing costs, strong adaptability and controllability It has a wide range; but its burnout rate is high, and the use of bentonite as a binder will inevitably lead to a decrease in the iron grade of the raw material entering the furnace, and an increase in the silicon content, which will increase the amount of slag in blast furnace ironmaking and smelting, reduce the blast furnace coefficient, and reduce the fuel consumption. rise
Organic binders, such as: humic acid, uric acid, carboxymethyl cellulose, etc., organic binders used in metallurgical pellets have good bonding effect and less dosage, but their prices are high and their applications are immature. The requirements for the concentrate powder and pelletizing process are strict, and the organic binder will undergo oxidative decomposition and other reactions during the heating and preheating roasting process, which will generate stress and destroy the preheating pellet structure, resulting in low preheating strength. Therefore, our country fewer applications

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Efficient environment-friendly cheap adhesion agent of pellet and preparation method thereof
  • Efficient environment-friendly cheap adhesion agent of pellet and preparation method thereof
  • Efficient environment-friendly cheap adhesion agent of pellet and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] Embodiment 1: A highly efficient, environmentally friendly and cheap binder for pellets, prepared from the following raw materials in parts by weight:

[0026]

[0027]

[0028] The above-mentioned materials are processed by the following steps, and are prepared into an efficient, environmentally friendly and cheap binder for pellets:

[0029] 1) Take out the weathered coal, lime, and coal dry stone according to the required parts by weight respectively, after mixing, pulverize with a crusher to powder between 40-80 mesh, and set aside;

[0030] 2) Take out the sodium hydroxide of the required parts by weight, add 15% water, heat and stir until it fully melts, and set aside after fully melting;

[0031] 3) Mix the sodium hydroxide solution prepared in step 2) with the mixed powder prepared in step 1), stir until they are evenly mixed, then dry with a dryer, and then pulverize to 40-80 mesh for later use;

[0032] 4) Take out the sodium lignosulfonate, starch, cel...

Embodiment 2

[0034] A high-efficiency, environment-friendly and cheap binder for pellets, which is prepared from the following raw materials in parts by weight:

[0035]

[0036] The preparation method is the same as in Example 1.

Embodiment 3

[0037] Embodiment 3: A highly efficient, environmentally friendly and cheap binder for pellets, which is prepared from the following raw materials in preferred parts by weight:

[0038]

[0039]

[0040] The preparation method is the same as in Example 1.

[0041] The above embodiment was tried out in a steel factory, and the effect was very good. The binder used in this embodiment 2 has strong cohesiveness. The compressive strength exceeds the performance index of the pellets produced by the existing binder, and can increase the calorific value of clean coal by 1600 kcal. It is tested by the National Coal Quality Supervision and Testing Center: increase thermal stability by 92.6%, and has great Good heat resistance, heat strength at 1016 degrees. And have sulfur-fixing discharge effect, same coal kind can increase thermal efficiency 20% to 25%, the add-on of the binding agent of the present embodiment is 0.8-1.0% of concentrate powder quality, has reduced the consumpti...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention relates to an efficient environment-friendly cheap adhesion agent of pellet, which is prepared from the following raw materials in parts by weight: 65-75 parts weathered coal, 7-9 parts of sodium hydroxide, 1-3 parts of sodium lignin sulfonate, 7-9 parts of starch, 1-3 parts of cellulose, 4-6 parts of lime, 4-6 parts of coal gangue and 1-3 parts of borax; the invention further relates to a preparation method of the efficient environment-friendly cheap adhesion agent of pellet, comprising the following steps of: 1) respectively taking out the weathered coal, the lime and the coal gangue according to the needed parts by weight, mixing and crushing for later use; 2) taking out the needed parts by weight of sodium hydroxide, adding water, heating up and stirring until dissolving the sodium hydroxide sufficiently for later use; 3) mixing the materials respectively prepared in the steps 1) and 2), stirring evenly, backing to dry, and crushing for later use; 4) taking out the needed parts by weight of sodium lignin sulfonate, starch, cellulose and borax, and mixing with the material prepared in the step 3), stirring and packaging, thereby obtaining the adhesion agent. The adhesion agent provided by the invention is suitable for preparation of pellet, and has the advantages of scientific and rational matching of ingredients, high pellet forming quality, good smelting result, low cost and easy preparation.

Description

technical field [0001] The invention belongs to a metallurgical binder, in particular to a binder used for making pellets in iron and steel smelting and a production method thereof. Background technique [0002] With the development of the iron and steel industry, the amount of raw materials required for ironmaking is increasing. During smelting, in order to improve the efficiency of smelting and the quality of iron, the ore needs to be finely ground and selected to make pellets before being put into the furnace. At present, pellets have become one of the main furnace raw materials in the iron and steel industry, and the quality and cost of pellets are also the main bottlenecks for iron and steel enterprises to reduce costs. Pellets can be obtained by different methods, such as oxidized pellets, cold-set pellets, metallized pellets, etc. Among them, the formation of various pellets is inseparable from binders. The binder is an indispensable and important component for maki...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): C22B1/245C22B1/243
Inventor 刘惠民
Owner 刘惠民
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products