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Ecological energy-saving ceramic glazed tile and preparation method thereof

A glazed tile and ecological technology, applied in the field of preparation of ecological energy-saving ceramic glazed tiles, can solve the problems of patchy peeling, weak binding force, large consumption, etc., and achieve the effects of reduced cost, low cost and simple preparation process

Active Publication Date: 2015-08-05
寻乌世纪陶瓷有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] With the advancement of urbanization and new rural construction, the demand for ceramic glazed tiles for interior and exterior walls is increasing year by year. Unfortunately, the most widely used ceramic glazed tiles for interior and exterior walls currently have dense ceramic substrates under the enamel layer. , although it has the performance of impermeability and low water absorption of the substrate, it can no longer meet the requirements of modern building ecology and energy conservation, and the raw materials used in production are mostly natural resources such as clay and limestone, and the consumption is huge
In the molding process of the brick body, although the blank and the glaze are used twice, and the molding is pressed once, there is no special treatment for the transition area between the blank and the glaze, and it is completely dependent on the combination of the blank and the glaze in the micro-area during the firing process. Diffusion of components leads to weak bonding between the blank and the glaze after firing, and the defect of plaque peeling often occurs under the condition of a little external force

Method used

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  • Ecological energy-saving ceramic glazed tile and preparation method thereof
  • Ecological energy-saving ceramic glazed tile and preparation method thereof
  • Ecological energy-saving ceramic glazed tile and preparation method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0034] like Figures 1 to 6 As shown, an ecological and energy-saving ceramic glazed tile is obtained by integral molding and firing of a blank and a glaze; the blank is obtained through the following steps: the main material of the blank is a mass ratio of 40:60 fly ash and Composed of red mud, the binder is composed of 5wt% polyvinyl alcohol solution and water glass (water glass modulus is 2.0), and its mass ratio is 35:65. : 18:17 mixing and homogenizing, aging for at least 24 hours to obtain the final product; the glaze is obtained through the following steps: the mass ratio of the main glaze body is 27:13:22:6:6:4:22 potassium feldspar , kaolin, quartz, zinc oxide powder, borax, talc and red mud, the main material of the glaze body and the binder are mixed and homogenized at a mass ratio of 85: 15, and aged for at least 24 hours.

[0035]The preparation method of the above-mentioned ecological and energy-saving ceramic glazed tiles includes the following steps: (1) mixin...

Embodiment 2

[0038] like Figures 1 to 6 As shown, an ecological and energy-saving ceramic glazed tile is obtained by integral molding and firing of a blank and a glaze; the blank is obtained through the following steps: the main material of the blank is a mass ratio of 85:15 fly ash and Composed of red mud, the binder is composed of 8wt% polyvinyl alcohol solution and water glass (water glass modulus is 3.0), the mass ratio is 50:50, and the mass ratio of green body main material, sawdust and binder is 70 :16:14 mixing and homogenizing, aging for at least 24h, to get final product; the glaze is obtained through the following steps: the mass ratio of the main glaze body is 30:8:30:4:8:6:14 potassium feldspar , kaolin, quartz, zinc oxide powder, borax, talc and red mud, the main material of the glaze body and the binder are mixed and homogenized at a mass ratio of 90: 10, and aged for at least 24 hours.

[0039] The preparation method of the above-mentioned ecological and energy-saving cer...

Embodiment 3

[0042] like Figures 1 to 6 As shown, an ecological and energy-saving ceramic glazed tile is obtained by integral molding and firing of a blank and a glaze; the blank is obtained through the following steps: the main material of the blank is a mass ratio of 60:40 fly ash and Composed of red mud, the binder is composed of 6wt% polyvinyl alcohol solution and water glass (water glass modulus is 3.2), the mass ratio is 50:50, the main material of the green body, polystyrene microspheres and binder Mix and homogenize according to the mass ratio of 72:18:10, and age for at least 24 hours to obtain the product; the glaze is obtained through the following steps: the mass ratio of the main glaze body is 35:10:25:2:4:5: 19 Potassium feldspar, kaolin, quartz, zinc oxide powder, borax, talc and red mud, the main material of the glaze body and the binder are mixed and homogenized at a mass ratio of 87:13, and aged for at least 24 hours.

[0043] The method for preparing the above-mentione...

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Abstract

The invention provides an ecological energy-saving ceramic glazed tile and a preparation method thereof, belonging to the field of novel building materials. The ceramic glazed tile is prepared from a preform body and a glaze through integrated molding and sintering. The preform body is prepared through the following steps: mixing a preform body main material, a pore forming agent and a binder according to a mass ratio of 55-85 to 5-20 to 10-25); carrying out homogenization; and then carrying out ageing for at least 24 hours. The glaze is prepared through the following steps: mixing a glaze main material and a binder according to a mass ratio of 85-90 to 10-15; carrying out homogenization; and then carrying out ageing for at least 24 hours. Since the ecological energy-saving ceramic glazed tile provided by the invention uses industrial waste like fly ash and red mud, the ceramic glazed tile has low cost and realizes ecological environmental protection; due to usage of a serrated special transition layer structure, the defect of poor bonding performance of the preform body and the glaze in a traditional glazing process is overcome; the preform body and the glaze are integratedly molded, so the preparation method is simple; the ceramic glazed tile is prepared through one-shot low temperature sintering, so cost can be significantly reduced; and the ceramic glazed tile has multiple integrated excellent properties like decoration performance, resistance to permeation and water seepage, and self heat insulation performance.

Description

technical field [0001] The invention belongs to the field of new building materials, and in particular relates to a preparation method of ecological and energy-saving ceramic glazed bricks. Background technique [0002] With the advancement of urbanization and new rural construction, the demand for ceramic glazed tiles for interior and exterior walls is increasing year by year. Unfortunately, the most widely used ceramic glazed tiles for interior and exterior walls currently have dense ceramic substrates under the enamel layer. , although it has the performance of impermeability and low water absorption of the substrate, it can no longer meet the requirements of modern building ecology and energy conservation, and the raw materials used in production are mostly natural resources such as clay and limestone, and the consumption is huge. In the molding process of the brick body, although the blank and the glaze are used twice, and the molding is pressed once, there is no specia...

Claims

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Application Information

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IPC IPC(8): C04B38/06C04B33/132C04B33/34C03C8/02
CPCY02P40/60
Inventor 徐开东王继娜牛季收孙方行李彦彦徐林厂
Owner 寻乌世纪陶瓷有限公司