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Thin-wall shock cooling part nucleating agent and preparing method and application of agent

A technology of quenching parts and inoculants, which is applied in the field of inoculants and preparation of thin-walled quenching parts, which can solve the problems of increasing the cost of inoculants, unstable products, poor wear resistance, etc., to reduce excessive dissolved nitrogen content and prolong the inoculation recession time , Improve the effect of section uniformity

Inactive Publication Date: 2015-09-30
成都宏源铸造材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] At present, most manufacturers use inoculants for thin-walled quenching parts as inoculants to produce thin-walled quenching parts, but these products have short incubation time, poor wear resistance, low hardness, low tensile strength, uneven cross-section, and easy to produce white spots. And other shortcomings, resulting in unstable products, unable to meet the requirements of some machine castings that require high hardness
[0005] In order to improve the above shortcomings, some manufacturers began to add other materials to the ferrosilicon inoculant to prepare composite inoculants, such as chromium, copper, etc. However, when adding the above materials, new problems will be introduced
For example, the addition of chromium will increase the probability of white structure formation, which will lead to a decrease in the hardness of thin-walled quenched parts. Adding copper will not only have no good effect on improving the performance of thin-walled quenched parts, but will greatly increase the cost of preparing inoculants.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] Embodiment 1 (preparation inoculant)

[0028] The raw materials of 74% Si, 0.8% Sr, 1.5% Ba, 1.2% Al, 0.3% Ca and 21.2% Fe and unavoidable trace elements are mixed evenly and put into the electric furnace by weight percentage. After being melted, it is poured into a block, and the block is crushed into an alloy powder with an average particle size of 75 μm; 3 o 4 Add the powder into the mixing container and mix it with alloy powder and Fe 3 o 4 The sodium silicate solution with 5% of the total weight of the powder is added together into a roller compacting device to form agglomerates, and finally crushed to an average particle size of 400 μm.

Embodiment 2

[0029] Embodiment 2 (preparation inoculant)

[0030] The raw materials of 72% Si, 0.9% Sr, 2.5% Ba, 1.1% Al and 22% Fe and unavoidable trace elements are mixed evenly in the electric furnace, remelted and poured into blocks body, and the block is crushed into an alloy powder with an average particle size of 50 μm; 3 o 4 Add the powder into the mixing container and mix it with alloy powder and Fe 3 o 4 The sodium silicate solution with 3% of the total weight of the powder is added together into a roller compacting device to form agglomerates, and finally crushed to an average particle size of 500 μm.

Embodiment 3

[0031] Embodiment 3 (preparation inoculant)

[0032] 75% by weight of Si, 0.7% of Sr, 1% of Ba, 1.3% of Al, 0.7% of Ca and 20.8% of Fe and the raw materials of unavoidable trace elements are mixed evenly and placed in the electric furnace. After melting, it is cast into a block, and the block is crushed into an alloy powder with an average particle size of 100 μm; the above-mentioned alloy powder obtained and an average particle size of 0.5% Fe 3 o 4 Add the powder into the mixing container and mix it with alloy powder and Fe 3 o 4 The sodium silicate solution with 5% of the total weight of the powder is added together into a roller compacting device, pressed into agglomerates, and finally crushed to an average particle size of 200 μm.

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PUM

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Abstract

The invention discloses a thin-wall quenching piece nucleating agent which is prepared by the following materials in percentage by weight: 70 to 80 percent of Si, 0.6 to 1 percent of Sr, 0 to 3 percent of Ba, 0.9 to 1.4 percent of Al, 0.5 to 1.5 percent of ferroferric oxide and the balance Fe and unavoidable trace elements. After the adoption of the thin-wall quenching piece nucleating agent provided by the invention, the overall performance of a casting is improved, and the nucleating efficiency is improved.

Description

technical field [0001] The invention relates to the field of casting, in particular to an inoculant for a thin-walled quenching part and a preparation method thereof, as well as its application in the field of casting. Background technique [0002] The inoculant can promote graphitization, reduce the tendency of white mouth, improve the shape and distribution of graphite, increase the number of eutectic groups, refine the matrix structure, round the ductile iron graphite, reduce or eliminate chilling, and prevent free cementite on the surface Formation, uniform structure, improved mechanical properties and other advantages, it has been widely used in the field of casting. [0003] With the rapid development of material science and structural technology, thin-walled parts can have the characteristics of high strength, light weight, and high load-bearing capacity, and have been more and more widely used in industrial fields such as automobiles, national defense, and aerospace....

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C33/08C21C1/08
Inventor 韩岗马银强林志国
Owner 成都宏源铸造材料有限公司
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