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Chlorine-sulfur-phosphor-less high-extreme pressure fully synthetic cutting fluid and preparation method thereof

A fully synthetic, cutting fluid technology, used in lubricating compositions, petroleum industry, etc., can solve the problems of metal corrosion, non-ferrous metal corrosion, environmental pollution, etc., achieve excellent lubricating extreme pressure, excellent anti-rust performance, long service life Effect

Active Publication Date: 2016-02-03
NEUFTECH BIOTECH HEFEI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The advantages are high temperature resistance, high PD value, and good extreme pressure effect; the disadvantage is that chlorinated waste liquid is poisonous, and improper treatment will cause environmental problems, and free chloride ions can easily cause metal corrosion; organic sulfides have a strong smell and dark color. Severe corrosion to non-ferrous metals; phosphorus system is easy to rot and smell, and the pollution to the environment is self-evident

Method used

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  • Chlorine-sulfur-phosphor-less high-extreme pressure fully synthetic cutting fluid and preparation method thereof
  • Chlorine-sulfur-phosphor-less high-extreme pressure fully synthetic cutting fluid and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] In this example, a high extreme pressure fully synthetic cutting fluid free of chlorine, sulfur and phosphorus is prepared according to the following steps:

[0034] Weigh 100kg of organic base triethanolamine and 50kg of 2,4,6-tris(aminocaproic acid)-1,3,5-triazine into the mixing tank, heat up to 50°C, stir for 120min to dissolve and become transparent, and then add 20kg of polymer ester LY-3586, 20kg of preservatives (1kg of paraben, 17kg of s-triazine, 2kg of sodium dehydroacetate) and 2kg of defoamer TL-56N, stirred for 20min, finally added 808kg of water, stirred for 90min, filtered Promptly obtain a kind of chlorine, sulfur, phosphorus high extreme pressure fully synthetic cutting fluid, 6% aqueous solution has 0 level of rust resistance, and 5% aqueous solution has a maximum non-jamming load of 38 kg.

Embodiment 2

[0036] In this example, a high extreme pressure fully synthetic cutting fluid free of chlorine, sulfur and phosphorus is prepared according to the following steps:

[0037] Weigh 250kg of organic base triethanolamine and 150kg of 2,4,6-tris(aminocaproyl)-1,3,5-triazine into the mixing tank, heat up to 50°C, stir for 120min to dissolve and become transparent, and then add 178kg polymer ester LY-3586, 100kgEO / PO block polyether 1740, 20kg preservative (1kg paraben, 17kg s-triazine, 2kg dehydroacetate sodium) and 2kg defoamer TL-56N, stir for 20min, and finally Add 300kg of water, stir for 90 minutes, and filter to obtain a high extreme pressure fully synthetic cutting fluid that does not contain chlorine, sulfur, and phosphorus. The 1.5% aqueous solution has grade 0 rust resistance, and the 5% aqueous solution has a maximum non-jamming load of 132kg.

Embodiment 3

[0039] In this example, a high extreme pressure fully synthetic cutting fluid free of chlorine, sulfur and phosphorus is prepared according to the following steps:

[0040] Weigh 250kg of organic base triethanolamine, 50kg of 2-butyloctanoic acid and 100kg of 2,4,6-tris(aminocaproic acid)-1,3,5-triazine and add them into the stirring and mixing kettle, heat up to 50°C, and stir 120min to dissolve and become transparent, then add 150kg of polymer ester LY-3586, 50kg of EO / PO block polyether 1740, 20kg of preservatives (1kg of paraben, 17kg of s-triazine, 2kg of sodium dehydroacetate), 2kg of defoamer TL -56N, stir for 20min, finally add 378kg of water by weight, stir for 90min, and filter to get a high extreme pressure fully synthetic cutting fluid that does not contain chlorine, sulfur and phosphorus. No jamming load 109kg.

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Abstract

The invention discloses a chlorine-sulfur-phosphor-less high-extreme pressure fully synthetic cutting fluid and a preparation method thereof. Polyether, polyester LY-3586, 2, 4, 6-tri(aminocaproyl)-1, 3, 5-triazine, 2-butyloctanoic acid, an organic base, an antiseptic and an antifoaming agent are compounded to form the chlorine-sulfur-phosphor-less high-extreme pressure fully synthetic cutting fluid. The chlorine-sulfur-phosphor-less high-extreme pressure fully synthetic cutting fluid has excellent lubricity under extreme pressure, good antirust performances, stable product quality, a long service life and long-term cycle only by stock solution supplement, is free of replacement and discharge, belongs to the environmentally friendly cutting fluid, is suitable for low, middle and high load processing environments, and satisfies requirements on high load processing environments of drilling, tapping and reaming of cast iron, carbon steel, stainless steel and aluminum alloy.

Description

technical field [0001] The invention belongs to the technical field of metal cutting processing and forming, and in particular relates to a metal processing fluid for metal cutting, processing, forming and other processes. Background technique [0002] With the development of metal cutting in the 21st century towards high speed, power and high precision, modern harsh processing conditions put forward higher and higher requirements for the quality of cutting fluid. Advanced manufacturing technologies such as CNC machine tools, machining centers and flexible manufacturing systems have been gradually popularized and applied, and advanced manufacturing technologies and cutting of difficult-to-machine materials are inseparable from cooling and lubrication technology; therefore, cutting fluids are becoming more and more important. Traditional oil-based cutting fluids have good lubricating performance, but poor cooling performance, making it difficult to adapt to harsh operating co...

Claims

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Application Information

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IPC IPC(8): C10M173/02C10N40/22C10N30/12C10N30/06
Inventor 程庆华陆静刘霁余杨柳
Owner NEUFTECH BIOTECH HEFEI
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