Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

Method for producing calcium carbide raw materials through carbide slag

A technology of calcium carbide slag and raw materials, applied in the direction of calcium/strontium/barium oxide/hydroxide, etc., can solve the problems of carbide slag waste, difficult impurities to effectively remove calcium hydroxide products, etc., to improve purity and increase production additional Value, the effect of high use value

Active Publication Date: 2016-04-20
丰镇市嘉鑫硅锰合金有限公司
View PDF9 Cites 18 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] Chinese patent application 201010157724.9 discloses a method for using calcium carbide slag in the material circulation system of the calcium carbide industry. removal, synthetic calcium carbide is mixed with calcined calcium oxide and carbon, which is very different from the present invention in technology
[0008] Chinese patent application 201310179710.0 is a method for preparing high-purity calcium hydroxide by using carbide slag. A high-speed disperser is used to disperse the agglomerated particles of carbide slag, and the calcium carbide slag is not processed. Carry out magnetic separation, compared with the present invention, the present invention adopts magnetic separation process, while removing iron impurity in calcium carbide slag, realized the extraction of ferrosilicon in carbide slag, greatly improved the production added value of carbide slag, simultaneously this The invention adopts the grinding process to disperse the agglomerated particles of carbide slag, which can ensure the effective dispersion of the agglomerated particles of carbide slag; it is a simple and efficient method to use hydrocyclone to remove impurities from carbide slag, but the separation performance of hydrocyclone Affected by its structural parameters, operating parameters, and material properties, the patented method only separates and removes impurities by changing the basic diameter of the hydrocyclone and the diameter of the bottom flow port, and does not affect the hydrocyclone. The inlet diameter, overflow port diameter, overflow pipe insertion depth and inlet velocity of the separation performance are selected, and the separation performance and separation effect are limited.
Chinese patent application 200910064352.2, a production process for preparing calcium hydroxide by using calcium carbide slag. It is difficult to effectively remove impurities and obtain higher purity hydrogen by simple screening or simple hydrocyclone for separation and removal of impurities. Calcium oxide products, and will cause a lot of waste of carbide slag

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Method for producing calcium carbide raw materials through carbide slag
  • Method for producing calcium carbide raw materials through carbide slag

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0048] refer to figure 1 , figure 2 According to the flow chart of a method for producing calcium carbide raw materials by utilizing calcium carbide slag according to the present invention, the specific implementation methods are as follows:

[0049] (1) fresh carbide slag screening: adopt 60 mesh vibrating screens to remove larger particles in the fresh carbide slag;

[0050] (2) Magnetic separation: adopt a dry powder magnetic separator to remove iron impurities in the calcium carbide slag obtained after screening;

[0051] (3) Grinding: adopt pulverizer to grind the calcium carbide slag particles after magnetic separation to less than 25 μm;

[0052] (4) Ore slurry preparation: the calcium carbide slag after the ore grinding and water are mixed into an ore slurry by a mass concentration of 20%, and the calcium carbide slag and water are mixed evenly by an agitator;

[0053] (5) Suspension Separation: Sewage pumps are used to send the modulated ore slurry i...

Embodiment 2

[0061] This embodiment is a method for producing calcium carbide raw materials by utilizing calcium carbide slag, which mainly includes the following steps:

[0062] (1) Fresh carbide slag screening: adopt 70 mesh vibrating screens to remove larger particles in the carbide slag;

[0063] (2) Magnetic separation: adopt dry powder magnetic separator to remove iron impurities in the calcium carbide slag obtained after step (1) screening;

[0064] (3) Grinding: using a pulverizer to grind the carbide slag particles to less than 40 μm;

[0065] (4) Ore slurry preparation: mix the carbide slag after grinding with water at a mass concentration of 15% to form an ore slurry, and mix the calcium carbide slag and water evenly through the agitator;

[0066] (5) Suspension separation: adopt the sewage pump to send the modulated ore slurry into the hydrocyclone, collect the slurry discharged from the overflow port of the hydrocyclone; the inlet velocity of the hydrocyclone is 3...

Embodiment 3

[0074] This embodiment is a method for producing calcium carbide raw materials by utilizing calcium carbide slag, which mainly includes the following steps:

[0075] (1) Fresh carbide slag screening: adopt 80 mesh vibrating screens to remove larger particles in the carbide slag;

[0076] (2) Magnetic separation: adopt dry powder magnetic separator to remove iron impurities in the calcium carbide slag obtained after step (1) screening;

[0077] (3) Grinding: using a pulverizer to grind the carbide slag particles to less than 35 μm;

[0078] (4) Ore pulp preparation: mix the carbide slag after grinding with water at a mass concentration of 18% to form an ore slurry, and mix the carbide slag and water evenly through the agitator;

[0079] (5) Suspension separation: adopt the sewage pump to send the modulated ore slurry into the hydrocyclone, and collect the slurry discharged from the overflow port of the hydrocyclone; the inlet velocity of the hydrocyclone is 4m / s, b...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
particle sizeaaaaaaaaaa
particle sizeaaaaaaaaaa
particle sizeaaaaaaaaaa
Login to View More

Abstract

The invention relates to the field of carbide slag recycling in calcium carbide method acetylene production, in particular to a method that after physical separation is performed on carbide slag impurities, a calcium hydroxide component in the carbide slag impurities is extracted, and then calcium carbide raw materials are produced through carbide slag. The method for producing the calcium carbide raw materials through the carbide slag mainly comprises the following steps of fresh carbide slag screening; magnetic separating; ore grinding; ore pulp preparing; suspension separating; dewatering; carbon mixing, wherein filter cakes which are obtained after dewatering is performed and contain certain moisture are mixed with carbon material particles of which the particle size is smaller than or equal to 2 mm and the fixed carbon content is larger than or equal to 70% in a mixing machine according to the mass fraction ratio of 1.63:1-2.91:1; granulating and forming; drying; calcining. According to the method for producing the calcium carbide raw materials through the carbide slag, the shortcomings and defects in the prior art can be effectively overcome, reclamation recycling of the carbide slag is achieved, the impurities in the carbide slag can be effectively removed, the technology is simple and convenient, and the economical efficiency and practicability are achieved.

Description

technical field [0001] The invention relates to the field of recycling calcium carbide slag in the production of acetylene by the calcium carbide method, in particular to a method for physically separating impurities in calcium carbide slag and extracting calcium hydroxide therein, and using the calcium carbide slag to produce calcium carbide raw materials. Background technique [0002] Carbide slag is a solid waste residue with calcium hydroxide as the main component obtained after calcium carbide is used to prepare acetylene. It also contains silicon oxide, aluminum oxide, and a small amount of impurities such as calcium carbonate, ferric oxide, magnesium oxide, and carbon slag. It not only occupies land , and pollute the environment. The main component of calcium carbide slag is calcium hydroxide. In theory, by removing harmful impurities such as silicon, iron, aluminum, and magnesium in calcium carbide slag, it can be used as a raw material for calcium carbide production...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C01F11/16C01F11/04
CPCC01F11/04C01F11/16C01P2006/80
Inventor 冯静安王卫兵应锐唐小琦邱艳军张亭孟红霞但建明
Owner 丰镇市嘉鑫硅锰合金有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products