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Sand-inclusion-preventing molding sand and preparation method thereof

A molding sand and sand inclusion technology, which is applied to casting molding equipment, casting molds, cores, etc., can solve problems affecting the surface quality of castings, and achieve the effects of ensuring comprehensive performance and quality stability, improving surface quality, and good collapsibility

Inactive Publication Date: 2016-10-05
安徽创奇乐智能游乐设备有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

With the continuous development of casting technology, the performance requirements of molding sand are getting higher and higher. The molding sand currently on the market is easy to cause sand inclusions in castings, which seriously affects the surface quality of castings.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0013] An anti-sand inclusion molding sand, made of the following raw materials in weight (kg): sea sand 37, yellow mud powder 19, fly ash 17, burnt gemstone 14, bentonite 31, blast furnace water-quenched slag 12, leucite 16, Chlorite 12, lithium silicate 9, double fly powder 6, aluminum dihydrogen tripolyphosphate 7, modifier 270;

[0014] The preparation method of the modifier is as follows: a. Take the following raw materials by weight (kg): polyvinylpyrrolidone 16, polyvinyl alcohol 12, sodium tripolyphosphate 7, cornstarch 18, guar gum 14, acrylic acid 36, acrylic acid Amide 30, soybean oil 8, Span 80 1.5, ammonium persulfate 0.15, sodium bisulfite 0.07; b. Mix cornstarch and guar gum evenly, add water equivalent to 3 times the amount of the mixture, and heat to 85°C in a water bath , stir for 25 minutes, cool down to 50°C, add soybean oil and Span 80, stir for 12 minutes, and set aside; c. Mix polyvinylpyrrolidone, polyvinyl alcohol, and sodium tripolyphosphate evenly, a...

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PUM

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Abstract

The invention discloses sand-inclusion-preventing molding sand and a preparation method thereof. The molding sand is prepared from raw materials in parts by weight as follows: 33-39 parts of sea sand, 16-22 parts of yellow mud powder, 15-20 parts of fly ash, 12-16 parts of flint clay, 28-34 parts of bentonite, 10-15 parts of blast-furnace water-quenched slag, 14-18 parts of leucite, 10-15 parts of chlorite, 6-12 parts of lithium silicate, 4-8 parts of heavy calcium carbonate powder, 5-10 parts of aluminum dihydrogen tripolyphosphate and 250-300 parts of a modifier. The added raw materials such as the yellow mud powder, the fly ash, the blast-furnace water-quenched slag, the heavy calcium carbonate powder and the like can significantly reduce the thermal stress of the molding sand, improve the thermal wet compressing strength of the molding sand and effectively prevent sand inclusion of castings. The molding sand further has the advantages of good collapsibility, good gas permeability, good liquidity, good thermal stability and the like, the surface quality of the castings is good, and the economic benefit is significant.

Description

technical field [0001] The invention relates to an anti-sand inclusion molding sand and a preparation method thereof, belonging to the technical field of molding sand. Background technique [0002] Sand casting is the most common casting method, and molding sand is the most important molding material in the current molding process. Molding sand is generally made by mixing molding materials such as raw sand for casting, molding sand binder and auxiliary additives in a certain proportion. Castings produced with sand molds account for more than 80% of the total casting production. The quality of molding sand directly affects the appearance quality of castings and casting defects such as sand holes, pores, and sand inclusions. With the continuous development of casting technology, the requirements for the performance of molding sand are getting higher and higher. The molding sand currently on the market is easy to cause sand inclusions in castings, which seriously affects the ...

Claims

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Application Information

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IPC IPC(8): B22C1/00B22C1/02
CPCB22C1/00B22C1/02
Inventor 张庆
Owner 安徽创奇乐智能游乐设备有限公司