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Preparation method of piston ring with nano yttrium aluminum garnet fiber composite coating for internal combustion engine

A composite technology of yttrium aluminum garnet and fiber, which is applied in the direction of piston rings, coatings, mechanical equipment, etc., can solve the problems of easy peeling, insufficient bonding strength between the coating and the substrate, etc., so that the coating is not easy to peel off and has a long service life , the effect of high bonding strength

Inactive Publication Date: 2016-11-09
安庆市德奥特汽车零部件制造有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, this method has the problem that the bonding strength between the coating and the substrate is not enough, and it is prone to peeling off, which needs to be improved in practical applications.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0012] A preparation method for a piston ring of a nanometer yttrium aluminum garnet fiber composite coating for an internal combustion engine, the method comprising the following specific steps:

[0013] (1) Cast piston ring matrix, the weight percentage of each chemical composition of the piston ring matrix is ​​as follows: C 0.3%, Ni: 0.5%, Si: 0.3%, Y: 0.03%, Li: 0.5%, B: 0.05% , V: 0.05%, the balance is Fe, mix the above raw materials for 1-2 hours, put them into a mold and press them into a billet at 500MPa, heat at 400°C for 1h, sinter at 1000°C for 1.5h under the protection of inert gas, and grind after cooling Processing to obtain the piston ring matrix;

[0014] (2) Prepare the coating material, which is prepared from the following raw materials in parts by weight: 0.3% polyvinyl alcohol solution 30, 20-50 μm silicon carbide 5, 20-50 μm niobium oxide 3, silane coupling agent KH -560 0.3, nano-yttrium aluminum garnet fiber 0.5, molybdenum powder 2, zirconium powder 1...

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PUM

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Abstract

The invention discloses a preparation method of a piston ring with a nano yttrium aluminum garnet fiber composite coating for an internal combustion engine. The method comprises the following specific steps of getting a piston ring matrix ready, preparing a coating material and applying a coat on the surface of the matrix through an atmospheric plasma technique, wherein the piston ring matrix is prepared from the following chemical components in percentages by weight: 0.3 to 0.5 percent of C, 0.5 to 1 percent of Ni, 0.3 to 0.5 percent of Si, 0.03 to 0.05 percent of Y, 0.5 to 1 percent of Li, 0.05 to 0.1 percent of B, 0.05 to 0.1 percent of V and the balance of Fe. Not only the piston ring prepared by the preparation method has high abrasion resistance and high damage resistance performance, but also the coating is high in the bond strength with the matrix and the peeling off of the coating is not liable to occurrence at the same time; and meanwhile, the coating is high in self mechanical strength, high in durability, good in high temperature resistance performance, wide in sphere of application and long in service life.

Description

technical field [0001] The invention relates to a preparation method of a piston ring, in particular to a preparation method of a nano-yttrium aluminum garnet fiber composite coating internal combustion engine piston ring. Background technique [0002] Piston ring is one of the key components of the internal combustion engine. It is a split ring with certain elasticity. It is divided into gas ring and oil ring. The movement conditions of the piston ring are complex, and are often in harsh working environments, so they need to have good wear resistance, corrosion resistance and mechanical properties. With the development of the engine towards high efficiency, high load, high speed and long life, higher requirements are put forward for the durability and reliability of piston rings. [0003] Most of the current piston ring materials are ductile iron and steel, which have poor wear resistance and damage resistance, so surface treatment is required. The current surface treatme...

Claims

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Application Information

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IPC IPC(8): B22F5/02B22F3/02B22F3/10C22C38/08C22C38/02C22C38/12C23C4/06C23C4/134
CPCB22F3/02B22F3/10B22F5/02B22F2998/10C22C38/002C22C38/005C22C38/02C22C38/08C22C38/12C22C38/32C23C4/06B22F1/0003B22F2003/247B22F2003/242
Inventor 梁立
Owner 安庆市德奥特汽车零部件制造有限公司
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