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A high-toughness anti-split carbon fiber composite wire mandrel and preparation method thereof

A composite material and carbon fiber technology, which is used in the manufacture of cables/conductors, conductors, insulated conductors, etc., to achieve the effect of improving compactness, ensuring deformation resistance, and high flexibility

Active Publication Date: 2017-12-26
SHANDONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In order to solve this problem of a single-material composite material wire core rod, the present invention proposes a structure and a preparation method of a multi-layer carbon fiber composite material hybrid material transmission wire core rod. Mixed use and comprehensive performance of various functional layers can effectively improve the overall wear resistance, split resistance, high flexibility and other properties of the wire mandrel, and effectively ensure the rigidity and corrosion resistance of the mandrel. Improve overall properties and extend the life of composite wire mandrels

Method used

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  • A high-toughness anti-split carbon fiber composite wire mandrel and preparation method thereof

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Effect test

Embodiment 1

[0047] A highly flexible, split-resistant carbon fiber composite wire mandrel, such as figure 1 As shown, from the inside to the outside, it consists of four parts: a rigid core 1, a flexible layer 2, an anti-split layer 3 and a surface wear-resistant layer 4. The preparation method includes: preparation of rigid core, preparation of flexible layer, preparation of anti-split layer and preparation of surface wear-resistant layer.

[0048] Preparation of rigid core: T300 carbon fiber is used as high-strength reinforcing fiber, M40J is used as high-modulus reinforcing carbon fiber, the mixed mass ratio of high-strength / high-modulus carbon fiber is 10:1, epoxy resin is used as matrix resin, and the resin content is 40% . The resin and reinforcing fiber are formed by pultrusion process, and the diameter of the final formed rigid core is 3mm.

[0049] Preparation of the flexible layer: select S glass fiber as the main reinforcing fiber, mix T700 high-strength carbon fiber, the mix...

Embodiment 2

[0054] The preparation of a highly flexible and anti-split carbon fiber composite wire mandrel includes: the preparation of a rigid core, the preparation of a flexible layer, the preparation of an anti-split layer and the preparation of a surface wear-resistant layer.

[0055] Preparation of rigid core: T700 carbon fiber is used as high-strength reinforcing fiber, M60J carbon fiber is used as high-modulus reinforcing carbon fiber, the mixed mass ratio of high-strength / high-modulus carbon fiber is between 3:1, phenolic resin is used as matrix resin, and the resin content is 30%. The resin and reinforcing fiber are formed by pultrusion process, and the diameter of the final formed rigid core is 6mm.

[0056] Preparation of the flexible layer: choose E glass fiber as the main reinforcing fiber, mix T800 high-strength carbon fiber, the mixed mass ratio of glass fiber and carbon fiber is 4:1, the resin matrix adopts polyurethane modified unsaturated polyester resin, and the content...

Embodiment 3

[0061] The preparation of a highly flexible and anti-split carbon fiber composite wire mandrel includes: the preparation of a rigid core, the preparation of a flexible layer, the preparation of an anti-split layer and the preparation of a surface wear-resistant layer.

[0062] Preparation of rigid core: T800 carbon fiber is used as high-strength reinforcing fiber, M60J carbon fiber is used as high-modulus reinforcing carbon fiber, the mixed mass ratio of high-strength / high-modulus carbon fiber is between 8:1, and unsaturated polyester resin is used as matrix resin. The resin content is 45%. The resin and reinforcing fiber are formed by pultrusion process, and the diameter of the final formed rigid core is 12mm.

[0063] Preparation of the flexible layer: choose E glass fiber as the main reinforcing fiber, mix T300 high-strength carbon fiber, the mixed mass ratio of glass fiber and carbon fiber is 5:1, the resin matrix adopts polyurethane modified epoxy resin, and the content o...

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Abstract

The invention discloses a high-toughness splitting-resistant carbon fiber composite wire core rod and a preparation method. The wire core rod is made of a plurality of kinds of fiber hybrid composite materials, wherein carbon fibers are adopted as main body reinforcing fibers. The wire core rod is composed of a rigid core, a flexible layer, an anti-splitting layer and a surface wear-resistant layer which are distributed from inside to outside sequentially; the rigid core is made of a high-performance carbon fiber composite material, so that the deformation resistance of the overall core rod can be ensured; the flexible layer is made of a glass fiber composite material, so that the toughness of the core rod can achieve winding of a certain curvature; the anti-splitting layer is made of a hybrid fiber helical winding structure, so that the splitting problem of the wire core rod in a winding process can be solved; and the surface wear-resistant layer is made of a carbon fiber surface felt or a two-dimensional braided high-performance fiber mixture, so that the surface wear-resistant characteristic of the wire core rod can be ensured, and the stability of the internal structural of the wire core rod can be effectively protected. With the multi-layer structured carbon fiber composite wire core rod of the invention adopted, the comprehensive mechanical properties of a current wire steel core or a traditional composite material wire core rod can be improved, and the service life of the current wire steel core or the traditional composite material wire core rod can be effectively prolonged.

Description

technical field [0001] The invention belongs to the field of electric power transmission, and in particular relates to a high-toughness anti-split carbon fiber composite wire mandrel and a preparation method thereof. Background technique [0002] The development of modern industrial technology has higher and higher requirements for power transmission systems. Not only telephone communication is required, but also the requirements for integrated transmission of large-capacity information such as remote control, telemetry, and video transmission are becoming more and more urgent and necessary. The equipment of automatic control and computer monitoring system are widely used, and the transmission of huge amount of information has become a necessary work of the power system. Therefore, the requirements for power transmission are increasingly developing in terms of high speed, large capacity, and durability. This development trend requires transmission lines to focus on UHV and ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01B7/18H01B7/04H01B13/24H01B13/26
CPCH01B7/04H01B7/18H01B13/24H01B13/26
Inventor 朱波曹伟伟乔琨王永伟于宽
Owner SHANDONG UNIV
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