A kind of recovery method of silicon carbide micropowder

A technology of silicon carbide micropowder and recycling method, applied in the direction of silicon carbide, carbide, etc., can solve the problems of reducing the qualified rate of silicon wafers, high sewage treatment costs, reducing cutting efficiency, etc., to reduce the difficulty of sewage treatment, high production efficiency, Easy-to-use effects

Active Publication Date: 2019-02-19
LINSHUSNTIAN ABRASIVE +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Existing methods are generally solid-liquid separation, solid waste as reclaimed raw materials containing silicon carbide micropowder, and then the solid waste is subjected to steps such as pulping, alkali washing, pickling, rinsing, and drying to obtain silicon carbide micropowder. The content of silicon carbide micropowder in the finished product generally requires multiple pickling and alkali washing, which will not only cause waste of water resources but also generate a large amount of sewage. This method has high recovery costs and low output, and the COD in sewage can reach hundreds of thousands. The cost of sewage treatment is high, and often due to insufficient purity or high content of fine powder, it is difficult for the recovered silicon carbide powder to meet the technical standards for cutting edge materials for solar silicon wafers. When silicon carbide powder is used for cutting solar silicon wafers, 0- The fine powder of 2μm can not achieve the cutting effect. When the fine powder content is too high, the cutting efficiency will be reduced. At the same time, there will be line marks on the silicon wafer, which will reduce the qualified rate of the silicon wafer. Therefore, the fine powder content should be strictly controlled during the purification process.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] The recovery method of described silicon carbide micropowder, comprises the following steps:

[0030] (1) Calcination: calcining the recovered material at 380°C to obtain a calcined raw material with a silicon carbide content of 90.0%, a COD of 500mg / L, and a fine powder with a particle size of 0-2μm accounting for 60%;

[0031] (2) Swirl flow: mix the calcined raw materials with water according to the mass ratio of 1:1, and enter the swirl flow in the cyclone to obtain a swirl with a silicon carbide content of 92.1% and fine powder with a particle size of 0-2 μm accounting for 40%. After flow slurry;

[0032] (3) Pickling: After fully stirring the swirled slurry, pour it into an acid bubble barrel, soak it in sulfuric acid with a mass concentration of 98%, and then use a vacuum filter to deacidify it to obtain a pH value of 7 and a silicon carbide content of 94.0%. The slurry after deacidification, wherein the input amount of sulfuric acid accounts for 1.5% of the tot...

Embodiment 2

[0038] The recovery method of described silicon carbide micropowder, comprises the following steps:

[0039] (1) Calcination: calcining the recovered material at 480°C to obtain a silicon carbide content of 92.5%, a COD of 400 mg / L, and fine powders with a particle size of 0-2 μm accounting for 50% of the calcined raw materials;

[0040] (2) Swirl flow: mix the calcined raw materials with water according to the mass ratio of 1:10, and enter the swirl flow in the cyclone to obtain a swirl with a silicon carbide content of 95.5% and fine powder with a particle size of 0-2 μm accounting for 30%. After flow slurry;

[0041] (3) Pickling: After fully stirring the swirled slurry, pour it into an acid bubble barrel, soak it in sulfuric acid with a mass concentration of 99%, and use a vacuum filter to deacidify it to obtain a pH value of 5 and a silicon carbide content of 96.3%. The deacidified slurry, wherein the sulfuric acid input accounts for 2% of the total mass of the slurry af...

Embodiment 3

[0047] The recovery method of described silicon carbide micropowder, comprises the following steps:

[0048] (1) Calcination: calcining the recovered material at 400°C to obtain a silicon carbide content of 91%, a COD of 350 mg / L, and fine powders with a particle size of 0-2 μm accounting for 55% of the calcined raw materials;

[0049] (2) Swirl flow: mix the calcined raw materials with water according to the mass ratio of 1:6, and enter the swirl flow in the cyclone to obtain a swirl with a silicon carbide content of 93.7% and a fine powder with a particle size of 0-2 μm accounting for 34%. After flow slurry;

[0050] (3) Pickling: After fully stirring the swirled slurry, pour it into an acid bubble barrel, add sulfuric acid with a mass concentration of 98% for soaking, and use a vacuum filter to deacidify it to obtain a pH value of 6 and a silicon carbide content of 96.2%. The slurry after deacidification, wherein the input amount of sulfuric acid accounts for 1.8% of the t...

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Abstract

The invention discloses a method for recovering carbonized silica powder, which belongs to the technical field of silicon carbide production. The method solves the problems of large pollution, little production power, low product content and high refinement content in the prior art can be solved. The method comprises the following steps: calcining a recovered material, mixing the calcined raw material and water as well as mixing slurry, introducing the material into a cyclone for rotational flowing; fully stirring the slurry after rotational flowing, beating the material into an acid bubble barrel, adding sulfuric acid for immersion and using a vacuum filtration filter for depickling; fully stirring the depickled slurry, adding sodium hydroxide for alkali washing and impurity removal, then using the vacuum filtration filter for dealkalization to obtain the dealkalized slurry; using a pump for beating the slurry after alkali washing into a moisture feeding barrel, stirring fully the material and beating the material to a taper grading overflow barrel for waterpower grading to obtain a product; respectively dehydrating and drying the product according to the models; placing the dried product into a feed mixer for batch mixing, uniformly granulating the material, and respectively sieving the product. The method can be used for recovering the carbonized silica powder.

Description

technical field [0001] The invention relates to a method for recovering silicon carbide micropowder, which belongs to the technical field of silicon carbide production. Background technique [0002] Silicon carbide micropowder is widely used in the field of solar cell crystalline silicon wafer cutting as a cutting edge material for crystalline silicon wafers. In the actual production process, it is necessary to purify the silicon carbide micropowder to make its purity meet the production requirements. Existing methods are generally solid-liquid separation, solid waste as reclaimed raw materials containing silicon carbide micropowder, and then the solid waste is subjected to steps such as pulping, alkali washing, pickling, rinsing, and drying to obtain silicon carbide micropowder. The content of silicon carbide micropowder in the finished product generally requires multiple pickling and alkali washing, which will not only cause waste of water resources but also generate a la...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C01B32/956
CPCC01P2006/40C01P2006/80
Inventor 刘文兵龚志刚马光明郝文虎龚星宇陈冠宇于棋闫凡龙尹丽娜
Owner LINSHUSNTIAN ABRASIVE
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