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Aluminum ion and sulfuric acid recovery in oxidation tank and energy-saving system and process for shortening oxidation pole distance

An oxidation tank, aluminum ion technology, applied in anodizing, electrolytic coating, surface reaction electrolytic coating, etc., to achieve the effect of shortening oxidation time, reducing dissolution, and reducing oxidation energy consumption

Active Publication Date: 2018-07-06
FOSHAN SANSHUI XIONGYING INNOVATION CENT FOR ALUMINUM SURFACE TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the defrosting system of this invention is set to only defrost the titanium exchanger, and in actual operation, the corresponding pipes, valves and pumps also need to be defrosted, so local adjustments must be made, and the defrosting system is set to defrost the entire cooling system. Frost, not just for titanium exchanger defrost

Method used

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  • Aluminum ion and sulfuric acid recovery in oxidation tank and energy-saving system and process for shortening oxidation pole distance
  • Aluminum ion and sulfuric acid recovery in oxidation tank and energy-saving system and process for shortening oxidation pole distance
  • Aluminum ion and sulfuric acid recovery in oxidation tank and energy-saving system and process for shortening oxidation pole distance

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0174] Example 1 (cooling of anodizing liquid)

[0175] Close the No. 3 valve 03, No. 9 valve 09, open the No. 1 valve 01, No. 2 valve 02, No. 4 valve 04, No. 1 pump 4 and the refrigerator 2, the oxidizing liquid cooled by the refrigerator 2, from the No. 4 valve 04 Enter the mobile cathode cooling tube 11, blow directly to the surface of the aluminum alloy through the micropores of the mobile cathode cooling tube 11, and quickly transfer the oxidizing hot zone at the interface of the oxide film into the oxidizing solution; the oxidizing solution carrying this heat overflows to the overflow tank 1- 1. Then, through the No. 1 valve 01, the No. 1 pump 4, and the No. 2 valve 02, enter the titanium exchanger 3 for refrigeration, and then pass the No. 4 valve 04 to circulate into the moving cathode cooling tube 11 to complete the oxidation liquid cooling cycle.

Embodiment 2

[0176] Example 2 (Online recovery of ammonium aluminum sulfate)

[0177] 1. Open the third valve 03, close the second valve 02 and the ninth valve 09, and set the 30M 3 After the oxidation liquid is pumped to the reaction tank 5, open the second valve 02 and close the third valve 03; open the gas stirring valve 08 and start stirring; add ammonium sulfate at 2.5 times the weight of the aluminum ion concentration, and stir while adding; After the ammonium sulfate is added, continue to stir for 30 minutes and then close the eighth valve 08 and let it stand for 2 hours;

[0178] 2. Open No. 5 valve 05, the crystalline solid enters the centrifuge 6. Turn on centrifuge 6 for solid-liquid separation; open No. 10 valve 010, and spray the solids in centrifuge 6 repeatedly. When the pH value of the recovered liquid at the outlet of centrifuge 6 is greater than 4.5, close No. 10 valve 010 and stop spraying. Shower and centrifuge 6, recover aluminum ammonium sulfate by-product;

Embodiment 3

[0179] Example 3 (Online recovery of oxidizing liquid)

[0180] Turn on No. 6 valve 06, No. 7 valve 07 and No. 2 pump 8, and return the regenerated oxidizing solution to oxidation tank 1 to complete sulfuric acid recovery;

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Abstract

The invention discloses an energy-saving system and technique for recovering aluminum ions and sulfuric acid in an oxidation tank and shortening the oxidation electrode distance. By means of the system and the technique, the problems that during the existing oxidation process of aluminum alloy, the oxidation temperature of the oxidation interface is high, the dissolved quantity of an oxidation film is large, and oxidation energy consumption is high are solved. An energy-saving device for shortening the oxidation electrode distance comprises the oxidation tank, a refrigerator, a titanium exchanger, a first pump, an overflow tank and a pipeline, and further comprises a mobile oxidation polar plate device. The mobile oxidation polar plate device comprises a plurality of drive motors, a mobile positioning device, a mobile cathode cooling pipe, an anode conductive base and a negative pole conductive device. A master energy-saving oxidation basin / tank aluminum ion and sulfuric acid recovery system with the energy-saving device for shortening the oxidation electrode distance further comprises an aluminum ion crystal product recovery system, a sulfuric acid oxidized liquid recovery system, a gas stirring system and a defrosting system. The oxidation tank aluminum ion and sulfuric acid recovery technique adopting the master energy-saving system comprises the steps of cycle circulation of oxidized liquid, recovery of aluminum ion crystal products, recovery of the sulfuric acid oxidized liquid, gas stirring and defrosting.

Description

Technical field [0001] The invention relates to the technical field of aluminum alloy processing, in particular to an energy-saving system and process for recovering aluminum ion and sulfuric acid in an oxidation tank and shortening the oxidation pole distance. Background technique [0002] After the aluminum alloy is anodized, an oxide film characterized by porosity is formed on the surface of the aluminum material. It must be sealed to ensure the corrosion resistance, weather resistance and wear resistance of the aluminum alloy anodized product. , To obtain durable performance. [0003] Architectural aluminum anodizing solution refers to the bath solution used for anodizing aluminum alloys. When slotting, the concentration of H2SO4 in the anodic oxidation solution is between 160-200g / L, and there is no aluminum ion in the bath, which has a strong ability to dissolve the oxide film. Usually anodizing time is 40-60 minutes, and the amount of aluminum dissolved per ton of profile ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C25D11/04C25D21/18C25D21/02C25D11/08C25D11/10
CPCC25D11/005C25D11/04C25D11/08C25D11/10C25D21/02C25D21/18
Inventor 熊晨凯熊映明
Owner FOSHAN SANSHUI XIONGYING INNOVATION CENT FOR ALUMINUM SURFACE TECH