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Manganese-zinc power ferrite material and element preparation method of manganese-zinc power ferrite material

A manganese-zinc soft magnet and soft ferrite technology, which is applied to magnetic materials, electrical components, and the magnetism of inorganic materials, can solve the problems of component brittleness and difficulty, and achieve improved brittleness, good electromagnetic properties, and high mechanical strength. Effect

Active Publication Date: 2017-06-13
江西尚朋电子科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, as a basic functional material, the problem of component brittleness of ferrite materials has always been a difficult problem in the industry

Method used

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  • Manganese-zinc power ferrite material and element preparation method of manganese-zinc power ferrite material

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preparation example Construction

[0023] A preparation method of manganese zinc soft ferrite material as claimed in claim 1, the method steps are as follows:

[0024] (1) Powder manufacturing:

[0025] A. Ingredients: Add the main components into the ball mill in proportion, and mix them evenly with the oxide wet process;

[0026] B. One-time spray granulation: After ball milling, the mixed material that is stirred evenly is added to the spray tower for spray granulation;

[0027] C. Pre-burning: pre-fire the sprayed primary material in a rotary kiln at a temperature of 780°C to 920°C, and the pre-burning time is 45 to 60 minutes. Use an oxygen-enriched environment during pre-firing, and use a blower to introduce air into the kiln to pre-synthesize the main components and increase the degree of magnetization;

[0028] D. Doping: put the calcined material into a sand mill, add a modifier, and carry out sand milling. Pay attention to controlling the particle size of the slurry to 1.2-1.6 μm;

[0029] E. Secon...

Embodiment 1

[0037] A kind of preparation method of manganese zinc soft magnetic ferrite material, the method steps are as follows:

[0038] (1) Powder manufacturing:

[0039] A. Ingredients: The main components are added into the ball mill and uniformly mixed by oxide wet process. The main components are composed of 52.3% Fe2O3, 6.8mol% ZnO and the balance of Mn3O4. The content of the main components is 100mol%.

[0040] B. One-time spray granulation: After the ball is milled, the evenly stirred mixture is added to the spray tower for spray granulation.

[0041] C. Pre-burning: pre-fire the sprayed primary material at a temperature of 850°C in a rotary kiln, and the pre-burning time is 45 minutes. During pre-firing, blow air into the kiln with a blower to pre-synthesize the main components and increase the degree of magnetization as much as possible.

[0042] D. Doping: Put the calcined material into a sand mill, add a modifier, and carry out sand milling. Pay attention to controlling t...

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Abstract

The invention discloses a manganese-zinc power ferrite material and an element preparation method of the manganese-zinc power ferrite material. The manganese-zinc power ferrite material is prepared from a main material and an auxiliary material; the main material is prepared from the following components in percentage by mol: 51.5 mol percent to 53.5 mol percent of Fe2O3, 6.5 mol percent to 8.5 mol percent of ZnO and the balance of Mn3O4; the auxiliary material is a fluxing agent, a modifying agent or a toughening agent; the manganese-zinc power ferrite material is prepared from the following components in parentage by weight: 0.03 weight percent to 0.05 weight percent of V2O5, 0.01 weight percent to 0.03 weight percent of Nb2O3, 0.02 weight percent to 0.04 weight percent of CaCO3, 0.05 weight percent to 0.10 weight percent of ZrO2 and 0.10 weight percent to 0.20 weight percent of Y2O3; the mechanical strength and toughness of a magnetic core element are effectively improved. The fragility of the soft magnetic ferrite magnetic core element is improved and the problems of damages in a transportation process and devices are broken when being applied to automatic assembling are reduced.

Description

technical field [0001] The invention relates to the technical field of oxide magnetic materials, in particular to a manganese-zinc power ferrite material and a method for preparing components thereof. Background technique [0002] Since the successful research and development of soft ferrite materials as the basic functional materials of the electronic information industry in the 1960s, it has gone through three stages of material innovation, performance development, and process improvement, and has now entered the stage of comprehensive application and improvement. In recent years, due to the development of emerging industries such as switching power supply, radio frequency communication, anti-electromagnetic interference, high-definition television, new energy-saving lighting and environmental protection, coupled with the long-term prosperity of the home appliance industry, computers, program-controlled switches and other industries, the world's soft magnetic materials The...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/38C04B35/63C04B35/64H01F1/34
CPCC04B35/2633C04B35/63C04B35/64C04B2235/3208C04B2235/3225C04B2235/3239C04B2235/3244C04B2235/3251C04B2235/3263C04B2235/3284C04B2235/6584C04B2235/96H01F1/344
Inventor 王宏曾伟鑫
Owner 江西尚朋电子科技有限公司
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