A kind of circulation gas stripping distillation method for extracting EPA&DHA from fish oil

A technology for circulating gas and fish oil, applied in chemical instruments and methods, steam distillation, preparation of organic compounds, etc., can solve problems such as difficulty in meeting actual production, low separation efficiency, residual organic solvents, etc., and achieve significant industrialization prospects, Wide application prospects, mild operating conditions

Active Publication Date: 2018-05-18
山东禹王制药有限公司 +1
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  • Application Information

AI Technical Summary

Problems solved by technology

The low-temperature solvent method requires the use of a large amount of organic solvent, not only the residual organic solvent, but also the recovery of a large amount of organic solvent, and the separation efficiency is not high, so it is not commonly used
The urea inclusion method consumes a large amount of organic solvents, there are problems of solvent recovery and environmental pollution, and it is difficult to separate fatty acids with similar double chain numbers
Chinese patent document CN105713721A (application number: 201610161177.9) discloses a method for concentrating DHA and EPA in fish oil, which belongs to CO 2 Supercritical fluid extraction method; however, supercritical fluid extraction method requires a large investment in equipment, requires high pressure conditions, and can only extract pigments, odorous substances and part of free fatty acids in fish oil, which only serves the purpose of refining fish oil and cannot produce High-purity EPA&DHA
Chinese patent document CN103951556A (application number: 201410192466.6) discloses a deep-sea fish oil as raw material to separate eicosapentaenoic acid (EPA), docosapentaenoic acid (DPA) and docosahexaenoic acid ( The distillation process of DHA) belongs to the molecular distillation method; although the molecular distillation method can obtain high-purity EPA&DHA, it needs high-vacuum equipment, multi-stage distillation, high energy consumption, high equipment maintenance cost, and small production capacity, which is difficult to meet industrial requirements. actual production needs
This patent document uses a variety of methods to obtain high-purity EPA&DHA. However, this method requires a large investment in equipment, low production volume, long production cycle, low product yield, and high cost. It is difficult to meet the needs of actual production.

Method used

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  • A kind of circulation gas stripping distillation method for extracting EPA&DHA from fish oil

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] The gas stripping distillation tower T101 has a diameter of DN400mm and a height of 15 meters. The top temperature of the tower is 142℃, and the bottom temperature of the tower is 178℃; the system is evacuated to 4KPa, and the nitrogen is circulated through the gas compressor P105, and then preheated to 250 by the nitrogen heater E102 ℃, nitrogen flow rate is 1500m 3 / h;

[0038] The raw material fish oil feed rate is 25L / h (the EPA&DHA content in the raw material is 24%, of which EPA contains 13%, mass percentage content). After being preheated to 140℃ by the raw material preheater E101, it is fed from the middle of the gas lift distillation tower T101 The top of the gas-lifting rectification tower T101 is refluxed by the gas-lifting tower reflux pump P103, the reflux temperature is 110°C, and the reflux flow rate is 15L / h (the composition of the reflux liquid is the liquid phase collected when reflux is not under this condition, The EPA content is less than 2%, mass perc...

Embodiment 2

[0040] The gas stripping distillation tower T101 has a diameter of DN400 and a height of 15 meters; the system is evacuated to 4KPa, the top temperature of the tower is 142°C, and the bottom temperature of the tower is 178°C. After nitrogen is circulated through the gas compressor P106, it is preheated to 250 by the nitrogen heater E103 ℃, nitrogen flow rate is 1500m 3 / h;

[0041] The raw material fish oil feed rate is 25L / h (the EPA&DHA content in the raw material is 27%, the mass percentage content), after being preheated to 140°C by the raw material preheater E101, it is fed from the middle of the gas lift distillation tower T101 for gas lift distillation The top of the tower T101 is refluxed through the stripping tower reflux pump P103, the reflux temperature is 110°C, and the reflux flow rate is 15L / h (the composition of the reflux liquid is about 6% EPA, 0 DHA, and mass percentage), The EPA&DHA mixture is extracted from the T101 tower bottom of the gas-lifting rectificatio...

Embodiment 3

[0043] The gas stripping distillation tower T101 has a diameter of DN400mm and a height of 15 meters; the system is evacuated to 4KPa, the top temperature of the tower is 142°C, and the bottom temperature of the tower is 177°C. After nitrogen is circulated through the gas compressor P106, it is preheated to 230 by the nitrogen heater E103 ℃, nitrogen flow rate is 1400m 3 / h;

[0044] The raw material fish oil feed rate is 23L / h (the EPA&DHA content in the raw material is 25%, the mass percentage content), after being preheated to 120°C by the raw material preheater E101, it is fed from the middle of the gas lift distillation tower T101 for gas lift distillation The top of the tower T101 is refluxed through the stripping tower reflux pump P103, the reflux temperature is 100°C, and the reflux flow rate is 13L / h (the composition of the reflux liquid is about 6% EPA, 0 DHA, and mass percentage), The EPA&DHA mixture is extracted from the T101 tower bottom of the gas-lifting rectificat...

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Abstract

The invention relates to a circulation gas extractive rectification technology for extracting EPA and DHA from fish oil. The method is characterized in that the fish oil is pre-heat, is introduced into a rectifying tower and rectified under extractive rectification of inert gas circulation gas to obtain a mixture of EPA and DHA. The method employs light component of the inert gas circulation gas, and employs a backflow mode for high purity separating of the components, rectification and gas stripping are fusion during a whole process, the difference of the components volatility in the fish oil can be used, so that multitime partial vaporization and partial condensation can be carried out, the light component of the hot inert gas is used, partial pressure of the light component is reduced, the light component is developed to vaporization, and the light component content in a heavy phase is reduced. In the invention, high vacuum is not required, one time purification can be used for increasing the EPA and DHA content to more than 70%.

Description

Technical field [0001] The present invention relates to the technical field of separation and purification of fish oil, in particular to a method for purifying EPA&DHA in fish oil. Background technique [0002] Fish oil is rich in ω3 series of polyunsaturated fatty acids, and its main component is EPA (eicosapentaenoic acid) & DHA (docosahexaenoic acid). It is not only an essential nutrient for human growth and development, but also has preventive effects. Cardiovascular and cerebrovascular diseases, enhance memory, prevent Alzheimer's disease, anti-inflammatory, inhibit allergic reactions and tumor growth, and promote various physiological functions such as infant retinal development. In recent years, polyunsaturated fatty acids have been widely used in many industries and fields such as medicine, food, and fine chemicals. EPA&DHA and other fish oil derivatives are in short supply. Governments around the world are paying more and more attention to the development of foods rich i...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C07C51/42C07C51/44C07C57/03B01D3/38
CPCB01D3/38C07C51/42C07C51/445C07C57/03
Inventor 刘汝萃刘锡潜范书琴张建全张兵程秀梅朱艳魏钊锋
Owner 山东禹王制药有限公司
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