Environment-friendly production technology for composite PE pipe with low energy consumption

A production process and composite technology, applied in the field of pipe processing, can solve problems such as negative effects on the liver, and achieve the effect of not easy to scale, strong practicability, and stable properties

Inactive Publication Date: 2017-11-07
云南瀚达塑业科技开发有限公司
View PDF2 Cites 7 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For improving the antibacterial and bacteriostatic effects of PE pipes, the existing technology is mainly realized by adding inorganic antibacterial agents such as silver, copper, zinc, titanium, etc. Although simple inorganic antibacterial agents have good thermal stability, they cannot be used in plastic extrusion and processing It will not decompose and deteriorate during the process, but long-term drinking of drinking water containing inorganic antibacterial agents such as silver, copper, zinc, and titanium will have a negative impact on the human liver, so this also limits the application of inorganic antibacterial agents , the use of organic antibacterial agents instead of inorganic antibacterial agents has become a current research hotspot and development trend

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] An environmentally friendly composite low-energy consumption PE pipe production process, including the following steps: adding 2 parts by weight of anti-fouling masterbatch, 3 parts by weight of antibacterial masterbatch and 100 parts by weight of PE raw materials are mixed and then added to the inner layer extrusion In the extruder, add 5% nano-modified bamboo charcoal plastic particles to the PE resin, mix evenly and directly add it to the outer layer extruder, extrude the pipe through the multi-layer co-extrusion die at 170 ° C, pass through the vacuum box, cooling Composite PE pipes are produced by water tanks, tractors, and cutting machines.

[0015] As a preference of this embodiment, the preparation method of the nano-modified bamboo charcoal plastic particles is as follows: 5 parts of nano-modified bamboo charcoal powder, 0.2 parts of No. 10 white oil, 3 parts of polyethylene wax, and 0.2 parts of silane coupling agent Add 20 parts of PE resin into a high-speed ...

Embodiment 2

[0021] An environmentally friendly composite low-energy consumption PE pipe production process, comprising the following steps: adding 4 parts by weight of anti-fouling masterbatch, 5 parts by weight of antibacterial masterbatch and 100 parts by weight of PE raw materials, and then adding them to the inner layer extrusion In the extruder, add 10% nano-modified bamboo charcoal plastic particles to the PE resin and mix them evenly and directly add them to the outer layer extruder. Composite PE pipes are produced by water tanks, tractors, and cutting machines.

[0022] As a preference of this embodiment, the preparation method of the nano-modified bamboo charcoal plastic particles is as follows: 5 parts of nano-modified bamboo charcoal powder, 5 parts of No. 10 white oil, 8 parts of polyethylene wax, and 5 parts of silane coupling agent Add 40 parts of PE resin into a high-speed mixer and mix, and after mixing, extrude and granulate through a twin-screw extruder to obtain nano-mo...

Embodiment 3

[0028] An environment-friendly composite low-energy consumption PE pipe production process, comprising the following steps: mixing PE raw materials added with anti-fouling masterbatch and antibacterial masterbatch, adding them to the inner layer extruder, adding 5-10 % nano-modified bamboo charcoal plastic particles are mixed evenly and directly added to the outer layer extruder, the pipe is extruded through a multi-layer co-extrusion die, and the composite PE pipe is obtained through a vacuum box, a cooling water tank, a tractor, and a cutting mechanism.

[0029] Further, the preparation method of the nano-modified bamboo charcoal plastic particles is as follows: 5 parts of nano-modified bamboo charcoal powder, 3 parts of No. 10 white oil, 5 parts of polyethylene wax, 3 parts of silane coupling agent and 30 parts of PE resin Add a high-speed mixer for mixing, and after mixing, extrude and granulate through a twin-screw extruder to obtain nano-modified bamboo charcoal plastic g...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
melt flow indexaaaaaaaaaa
melt flow indexaaaaaaaaaa
melt flow indexaaaaaaaaaa
Login to view more

Abstract

The invention discloses an environment-friendly production technology for a composite PE pipe with low energy consumption. The production technology comprises the following steps: PE raw materials containing antiscaling masterbatch and antibacterial masterbatch are mixed and added to an inner-layer extruder, 5%-10% of nano-modified bamboo charcoal plastic particles are added to PE resin and uniformly mixed, the mixture is directly added to an outer-layer extruder, a pipe is extruded out by a multi-layer co-extrusion mold head and treated by a vacuum chamber, a cooling water tank, a tractor and a cutting machine, and the composite PE pipe is prepared. The production technology is simple and convenient to operate, high in practicability, low in cost and environment-friendly, the dispersity of the nano-modified bamboo charcoal plastic particles is good, the property is stable, by means of the inner layer set as an antiscaling and antibacterial layer, the friction coefficient of the inner wall of the pipe is reduced, the inside of the pipe is not prone to scaling, bacteria breeding is prevented, water safety is improved, the nano-modified bamboo charcoal plastic particles adopted by the outer layer of the composite pipe have antiaging and antibacterial effects, and the composite PE pipe has higher practical application value and broader market development prospect.

Description

technical field [0001] The invention belongs to the technical field of pipe processing, and in particular relates to an environment-friendly composite low-energy consumption PE pipe production process. Background technique [0002] PE pipe is a high crystallinity, non-polar thermoplastic resin pipe, because PE pipe is non-toxic, tasteless, odorless, good cold resistance, heat resistance and chemical stability, high rigidity and toughness, and mechanical With many advantages such as good performance and convenient installation, it is widely used in the fields of building water supply and drainage, buried drainage pipes, gas pipelines and telecommunications engineering. However, when PE pipes are stored or used in the open air, under the action of ultraviolet light, they are prone to aging, discoloration, brittleness and even pulverization, thus losing their mechanical properties and affecting the use of PE pipes. Therefore, it is necessary to improve PE pipes so that It has ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): C08L23/06C08L91/06C08K9/02C08K3/04C08K3/00C08J3/22B29C47/06B29L23/00
CPCB29C48/0022B29C48/18B29L2023/22C08J3/226C08J2323/06C08J2423/06C08K2201/011C08L23/06C08L2203/18C08L2205/025C08L2205/035C08L91/06C08K9/02C08K3/04B29B7/007B29B7/90B29B9/06B29B9/12
Inventor 范文君
Owner 云南瀚达塑业科技开发有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products