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An LED packaging structure

A packaging structure, hemispherical technology, applied in the direction of semiconductor devices, electrical components, circuits, etc., can solve the problems of insufficient contact on the bottom surface of the heat sink, affecting the heat dissipation effect, and reducing the quantum efficiency of the phosphor powder, so as to suppress the total reflection effect and improve the Heat convection rate, the effect of improving heat dissipation

Active Publication Date: 2020-02-18
SHENZHEN SUIJING OPTOELECTRONICS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Since the chip absorbs backscattered light, this direct coating method will reduce the light extraction efficiency of the package. In addition, the high temperature generated by the chip will significantly reduce the quantum efficiency of the phosphor, which will seriously affect the Package Lumen Efficiency
Secondly, the light emitted by the LED light source is generally distributed in a divergent manner, resulting in insufficient illumination brightness of the light source. Generally, secondary shaping is required through an external lens to meet the lighting needs of specific occasions, thus increasing production costs.
Thirdly, because high-power LEDs are used in lighting and other occasions, cost control is very important, and the structural size of the external heat sink of high-power LED lamps is not allowed to be too large, and it is impossible to allow active cooling by adding electric fans and other methods. The safe junction temperature should be within 110°C. If the junction temperature is too high, it will lead to a series of problems such as reduced light intensity, spectral shift, increased color temperature, increased thermal stress, and accelerated chip aging, which greatly reduces the service life of the LED. At the same time, it can also lead to accelerated aging of the encapsulation gel filled on the chip, affecting its light transmission efficiency
At present, most of the chips are packaged on thin metal heat dissipation substrates. Because metal heat dissipation substrates are thin, have small heat capacity, and are easy to deform, the contact between them and the bottom surface of the heat sink is not close enough to affect the heat dissipation effect.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0039] See figure 1 , figure 1 It is a schematic cross-sectional view of an LED package structure provided by an embodiment of the present invention. The package structure includes:

[0040] heat dissipation substrate 101;

[0041] The blue light wick chip is located on the upper surface of the heat dissipation substrate 101;

[0042] The first hemispherical silicone lens 102 is arranged at intervals on the upper surface of the blue light wick chip and the heat dissipation substrate 101;

[0043] The lower layer of silica gel 103 is located on the upper surface of the blue light wick chip and the first hemispherical silica gel lens 102;

[0044] The second hemispherical silica gel lenses 104 are arranged at intervals on the upper surface of the lower layer of silica gel 103;

[0045] The upper silica gel 105 is located on the upper surface of the lower silica gel 103 and the second hemispherical silica gel lens 104 .

[0046] Further, the heat dissipation substrate 101 i...

Embodiment 2

[0061] See figure 2 , figure 2 It is a schematic flow chart of an LED packaging method provided by an embodiment of the present invention. On the basis of the above embodiments, this embodiment will introduce the process flow of the present invention in more detail. The method includes:

[0062] S1, preparation of heat dissipation substrate;

[0063] S11, preparation of support / radiation substrate;

[0064] Specifically, select a heat dissipation substrate 101 with a thickness of 0.5-10 mm and a material of iron, and cut the heat dissipation substrate 101;

[0065] S12. Cleaning of the support / heat dissipation substrate;

[0066] Specifically, clean the stains on the heat dissipation substrate 101 and the support, especially the oil stains;

[0067] S13, baking of the bracket / radiation substrate;

[0068] Specifically, the cleaned heat dissipation substrate 101 and the support are baked to keep the heat dissipation substrate 101 and the support dry.

[0069] Preferab...

Embodiment 3

[0106] Please also see image 3 , Figure 4 , Figure 5 and Figure 6a ~ Figure 6b , image 3 A cross-sectional schematic diagram of another LED package structure provided by an embodiment of the present invention, Figure 4 A schematic cross-sectional view of a heat dissipation substrate provided by an embodiment of the present invention, Figure 5 A schematic cross-sectional view of a blue light wick chip provided by an embodiment of the present invention, Figure 6a A schematic cross-sectional view of a hemispherical silicone lens provided in an embodiment of the present invention, Figure 6b A cross-sectional schematic diagram of another hemispherical silicone lens provided by an embodiment of the present invention. On the basis of the above embodiments, this embodiment will introduce the LED packaging structure of the present invention, the LED packaging structure includes:

[0107] heat dissipation substrate 101;

[0108] Among them, such as Figure 4As shown, t...

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Abstract

The invention relates to an LED package structure. The structure comprises a cooling substrate 101, a blue-light lamp wick chip, first semi-spherical silica gel lenses 102, lower-layer silica gel 103,second semi-spherical silica gel lenses 104 and upper-layer silica gel 105, wherein the blue-light lamp wick chip is arranged on an upper surface of the cooling substrate 101, the first semi-spherical silica gel lenses 102 are arranged on upper surfaces of the blue-light lamp wick chip and the cooling substrate 101 at intervals, the lower-layer silica gel 103 is arranged on upper surfaces of theblue-light lamp wick chip and the first semi-spherical silica gel lenses, the second semi-spherical silica gel lenses 104 are arranged on an upper surface of the lower-layer silica gel 103 at intervals, and the upper-layer silica gel 105 is arranged on upper surfaces of the lower-layer silica gel 103 and the second semi-spherical silica gel lenses 104. In the LED package structure, the cooling effect of an LED is improved by employing an iron cooling substrate with an oblique through hole structure; with the adoption of the two-layer semi-spherical silica gel lens structure, the light from anLED chip can be enabled to penetrate through a package material very well to irradiate, and the light transmittance is improved.

Description

technical field [0001] The invention relates to the technical field of LED packaging, in particular to an LED packaging structure. Background technique [0002] The first batch of LED light-emitting diodes that appeared on the market in the middle of the 20th century have made remarkable progress after decades of progress. Its luminous efficiency has reached the level of thermal radiation light source, its light intensity has reached candlelight level, and its radiation color is rich. Especially the birth of white light LED, the application of LED products in the field of lighting has become a very influential new product. [0003] LED uses the electrons and holes in the semiconductor material to combine with each other and release energy, so that the energy band level changes, and the released energy is displayed by luminescence. LED has the advantages of small size, long life, low driving voltage, low power consumption, fast response rate, good shock resistance, etc., and...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01L33/48H01L33/50H01L33/58H01L33/64
CPCH01L33/48H01L33/507H01L33/58H01L33/641H01L33/647
Inventor 左瑜
Owner SHENZHEN SUIJING OPTOELECTRONICS CO LTD
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