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High-abrasion-resisting diamond saw blade

A diamond saw blade, high wear-resistant technology, applied in the direction of saw blades, circular saws, metal processing equipment, etc., can solve problems such as tooth loss and unsafe factors

Inactive Publication Date: 2018-06-12
JIANGSU YOUHE TOOLS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Some will lose teeth, resulting in unsafe factors

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] A high wear-resistant diamond saw blade is composed of a steel substrate and a diamond cutter head; the composition of the steel substrate is: high-speed steel; the diamond cutter head is welded with a single crystal of diamond on the surface of the steel substrate by welding powder, A layer of high-entropy alloy coating is then applied by laser cladding.

[0022] The low-noise solder powder includes the following components by weight percentage: Ag 65%, Ti 5%, Cr 2%, Cu balance.

[0023] The diamond particle size is 30 / 35 mesh.

[0024] Described diamond single crystal selects the diamond of Zhongnan Diamond for use, wherein the mass percent of model 2280 is 28%; The mass percent of model 2290 is 72%.

[0025] The main component of the high-entropy alloy coating is Ni-Cr-B-Si-Cu.

Embodiment 2

[0027] A high wear-resistant diamond saw blade is composed of a steel substrate and a diamond cutter head; the composition of the steel substrate is: manganese steel; the diamond cutter head is welded with a single crystal of diamond on the surface of the steel substrate by welding powder, Then a layer of high-entropy alloy coating is applied by laser cladding method.

[0028] The low-noise solder powder includes the following components by weight percentage: 70% Ag, 3% Ti, 1% Cr, and the balance Cu.

[0029] The particle size of the diamond single crystal is 45 / 50 mesh.

[0030] The diamond single crystal is selected from Zhongnan Diamond, wherein the mass percentage of model 2280 is 25%; the mass percentage of model 2290 is 75%.

[0031] The main component of the high-entropy alloy coating is Ni-Cr-B-Si-Cu.

Embodiment 3

[0033] A high wear-resistant diamond saw blade is composed of a steel substrate and a diamond cutter head; the composition of the steel substrate is: high carbon steel; the diamond cutter head is welded to the steel substrate with a diamond single crystal by welding powder The surface is then coated with a layer of high-entropy alloy coating by laser cladding.

[0034] The low-noise solder powder includes the following components by weight: 62% Ag, 6% Ti, 3% Cr, and the balance Cu.

[0035] The particle size of the diamond single crystal is 50 / 60 mesh.

[0036] The diamond single crystal is selected from Zhongnan Diamond, wherein the mass percentage of model 2280 is 30%; the mass percentage of model 2290 is 70%.

[0037] The main component of the high-entropy alloy coating is Ni-Cr-B-Si-Cu.

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Abstract

The invention provides a high-abrasion-resisting diamond saw blade. Diamond single crystals are directly welded to a steel base, and main teeth and auxiliary teeth are formed. The situation of tool bit falling is avoided in the cutting process, and materials with iron nails can be cut. Due to the fact that no tool bit is additionally arranged, the problem of tool bit falling is completely avoidedin the cutting process, and the high-abrasion-resisting diamond saw blade is safe and reliable. Silver-copper-based welding powder is low in melting temperature and good in mobility. The alloy belongsto high-plasticity alloy, and due to the slow cooling process after welding, stress is fully released, and fracturing is avoided. Due to the fact that titanium and chromium are added, a film of TiC and CrC can be formed on the surface of the diamond at high temperature, and the diamond is protected from burning loss at high temperature. A thin layer of (FexCry)C can be formed on the bonding interface of chromium and the steel base, enough holding force is formed on diamond particles through the alloy bonding strength of the diamond tool bit and the steel base, and therefore the diamond cannotfall off in the cutting work. The outer surface of the diamond tool bit is coated with a layer of high-entropy alloy coating through a laser cladding method, and the abrasion resisting performance ofthe saw blade is effectively improved.

Description

technical field [0001] The invention relates to the field of diamond saw blades, in particular to a highly wear-resistant diamond saw blade. Background technique [0002] Generally speaking, the cutter head of woodworking circular saw blade is carbide and PCD diamond composite sheet. In the process of sawing, such as iron nails and other materials, chipping will occur. Some will lose teeth, resulting in unsafe factors. Single crystal diamond saw blades are generally made of sintered metal powder and are used to cut materials such as stone, concrete and ceramics. Contents of the invention [0003] The purpose of the present invention is to provide a high wear-resistant diamond saw blade to solve the technical problem. [0004] A high wear-resistant diamond saw blade is composed of a steel substrate and a diamond cutter head; the composition of the steel substrate is: any one of steel 45, high-speed steel, manganese steel and high-carbon steel; the diamond cutter For the...

Claims

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Application Information

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IPC IPC(8): B27B33/08B28D1/12C23C24/10B23K31/02
CPCB27B33/08B23K31/025B28D1/121C23C24/106
Inventor 柴辽江
Owner JIANGSU YOUHE TOOLS CO LTD
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