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Flashboard discharging type vertical cooler and sinter cooling method

A cooling machine and sintering technology, which is applied in the field of ironmaking, can solve the problems of low utilization rate of waste heat, large air leakage rate of the cooling machine, and material wear at the feed inlet, and achieve high waste heat recovery efficiency, small equipment maintenance, and airtight reliable effect

Pending Publication Date: 2018-07-10
ZHONGYE-CHANGTIAN INT ENG CO LTD
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

No matter which way you choose, it will cause a high investment cost, which is not cost-effective in terms of economic indicators;
[0007] 2) The open circulation of the air flow leads to low utilization rate of waste heat and pollutes the environment: Since the air flow of the "extraction type longitudinal plate cooling technology" is an open circuit circulation, the air from the waste heat boiler is directly exhausted and not recycled, resulting in more than 100 Sensible heat of the air at a high temperature is wasted, and the discharged air contains a large amount of small particles of dust, causing a certain degree of particulate matter pollution to the atmosphere;
[0008] 3) The material at the feed inlet is severely worn: due to the "ventilated longitudinal plate cooling technology" that sets the material seal at the feed chute, there will be a friction distance between the lower part of the material seal and the upper layer of the material surface in the plate cooler box
At this time, the sintered material is easily pulverized and broken when it is rubbed under the double-layer harsh working conditions of high temperature and upper material column extrusion, thereby reducing the yield of the sintering machine;
[0009] 4) The environmental pollution is serious: due to the negative pressure ventilation technology adopted in the "ventilation type longitudinal plate cooling technology", it does not set a sealing cover device at the lower tray of the box body
In this way, when the sinter is scraped off by the scraper device, it is easy to cause a large number of fine particles and dust to splash
And once the exhaust fan breaks down, all the material dust pushed around the plate cooler will enter the atmosphere, causing extremely bad impact on the operating environment beside the machine;
[0010] 5) The thermal efficiency of the waste heat boiler has not reached the highest: because the "ventilated longitudinal plate cooling technology" does not accurately classify the air passing through the material layer according to the air temperature, but mixes it all into the waste heat boiler, so when the outlet air temperature of the low temperature section is too low , it will inevitably lower the temperature of the air entering the waste heat boiler, thereby reducing the thermal efficiency value of the waste heat boiler
No matter which cooling method is used, the cooling machine has problems such as large air leakage rate, high fan power consumption, low sensible heat recovery rate, and low boiler thermal efficiency.
In other words, in the current environment where the market has increasingly stringent requirements for energy saving and green manufacturing in sinter production, the original equipment structure has been difficult to achieve efficient recovery and utilization of sinter sensible heat

Method used

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  • Flashboard discharging type vertical cooler and sinter cooling method
  • Flashboard discharging type vertical cooler and sinter cooling method
  • Flashboard discharging type vertical cooler and sinter cooling method

Examples

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Embodiment 1

[0113] The height of the tower body composed of the top cover and the tower wall of the cooler is 9 meters. The outer diameter of the tower is 13 meters. The diameter of the hood is 2.5 meters. The height of the tower cone 5 is 5.5 meters. The inner diameter of the wind ring is 10.5 meters.

[0114] The daily processing capacity of sinter is 8,650 tons / day. The temperature of the sintered ore before entering the silo was 700°C, and the temperature of the hot air at the hot air outlet 8 reached 500°C. The recovered heat is used to generate electricity, which is approximately 35 kWh of electricity.

[0115] Compared with the prior art ring cooler, the advantages are: high power generation, low air leakage rate, low dust emission, simple and reliable equipment, and due to better sealing performance, the technology of the present invention can provide higher temperature hot air for generating High-temperature steam significantly improves power generation efficiency.

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Abstract

The invention discloses a flashboard discharging type vertical cooler. The vertical cooler comprises a stock bin (1), a distributing tube (2), a tower body, a wind ring (H), a wind cap (M), multiple discharging outlets (5a) and a hot wind outlet (8), wherein the tower body is composed of a tower body top cover (3), a tower wall (4), a tower body cone cylinder (4) located below the tower wall (5) and a tower bottom (D), the multiple discharging outlets (5a) are arranged at the lower part of a discharge cone hopper (5), and the hot wind outlet (8) is arranged on the upper part of the tower wall(4) or the tower body top cover (3); and a fixed gap at the periphery is formed between the lower part of the tower wall (4) and the top part of the discharge cone hopper (5) and serves as the wind ring (H), the wind cap (M) extending upwards into the inner space of the tower body is arranged at the center of the tower bottom, a discharging gate or a discharging gate plate (12) is correspondinglyarranged at each discharging port (5a), and a discharging channel (10) is arranged below the discharging gate (12).

Description

Technical field [0001] The invention relates to a gate discharge type vertical cooler and a sinter cooling method, belonging to the field of ironmaking and environmental protection. Background technique [0002] In the modern sintering process, "cooling" is one of the more critical processes. After the sintered ore has been roasted by the sintering machine, it has formed a high-temperature finished ore. How can it be protectively cooled without affecting its quality and yield, so that it can be sent to the finished ore bin via a belt conveyor, and at the same time The perfect recovery and utilization of the sensible heat energy it carries has always been a problem that has been continuously researched by industry technicians. Since the 1960s, the cooling process of sinter has been rapidly developed, which is mainly divided into three categories: belt cooling, ring cooling and pan cooling. In the later market competition, belt cooling technology is eliminated, and the remaining ...

Claims

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Application Information

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IPC IPC(8): F27D15/02
CPCF27D15/0286
Inventor 贺新华刘克俭张震
Owner ZHONGYE-CHANGTIAN INT ENG CO LTD
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