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High insulation chlorinated polyethylene track cable insulator and preparation method thereof

A chlorinated polyethylene, cable insulation technology, applied in rubber insulators, organic insulators, plastic/resin/wax insulators and other directions, can solve the problems of insignificant economic value, multi-conductive ions, high investment costs, and achieve good electrical performance and Effects of mechanical physical properties, good weather resistance and high temperature resistance

Inactive Publication Date: 2018-09-07
安徽华美高分子材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the production process of chlorinated polyethylene (CPE) mainly includes water phase suspension method and acid phase suspension method. The traditional water phase suspension method needs to go through deacidification, neutralization, dealkalization and other processes, which will bring more conductive ions, and These conductive ions cannot be completely removed and have a great impact on electrical performance
In addition, due to the high acid concentration (about 28%) of the product using the acid phase suspension method, the subsequent vacuum filters, centrifuges, dryers and other equipment need to be made of materials with very good acid resistance, and the investment cost is very high. , and the material particles obtained by this method are relatively coarse, which needs to be ground and consumes more electric energy. In addition, special deionized water is used for its production. Therefore, the entire production cost is also very high, and the economic value is not obvious.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] A high-insulation chlorinated polyethylene track cable insulation material is composed of the following raw materials by weight:

[0020] 40 parts of chlorinated polyethylene, 40 parts of EPDM rubber, 10 parts of calcium stearate, 3 parts of aluminum silicate, 3 parts of magnesium oxide, 8 parts of tin oxide, 3 parts of plasticizer, 10 parts of heavy calcium, lubrication 2 parts of agent, 4 parts of stabilizer and 1 part of antioxidant.

[0021] A preparation method for high insulation chlorinated polyethylene track cable insulating material, comprising the following steps:

[0022] (1) Get each component in the above-mentioned raw material by weight, and mix evenly;

[0023] (2) kneading the raw materials obtained in the step (1) by a kneader;

[0024] (3) the raw material gained in the step (2) is dropped into a twin-screw extruder and extruded and granulated;

[0025] (4) The granulation obtained in the step (3) is air-cooled, screened and magnetically separated, ...

Embodiment 2

[0028] A high-insulation chlorinated polyethylene track cable insulation material is composed of the following raw materials by weight:

[0029] 45 parts of chlorinated polyethylene, 45 parts of EPDM rubber, 12.5 parts of calcium stearate, 4 parts of aluminum silicate, 4 parts of magnesium oxide, 9 parts of tin oxide, 4 parts of plasticizer, 12.5 parts of heavy calcium, lubrication 3.5 parts of agent, 5 parts of stabilizer and 2 parts of antioxidant.

Embodiment 3

[0031] A high-insulation chlorinated polyethylene track cable insulation material is composed of the following raw materials by weight:

[0032] 50 parts of chlorinated polyethylene, 50 parts of EPDM rubber, 15 parts of calcium stearate, 5 parts of aluminum silicate, 5 parts of magnesium oxide, 10 parts of tin oxide, 5 parts of plasticizer, 15 parts of heavy calcium, lubrication 5 parts of agent, 6 parts of stabilizer and 3 parts of antioxidant.

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PUM

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Abstract

The invention discloses a high insulation chlorinated polyethylene track cable insulator and a preparation method thereof, wherein the high insulation chlorinated polyethylene track cable insulator consists of the following by weight: 40-50 parts of chlorinated polyethylene, 40-50 parts of Ethylene-Propylene-Diene Monomer, 10-15 parts of calcium stearate, 3-5 parts of aluminum silicate, 3-5 partsof magnesium oxide, 8-10 parts of tin oxide, 3-5 parts of plasticizer, 10-15 parts of heavy calcium, 2-5 parts of lubricant, 4-6 parts of stabilizer, and 1-3 parts of antioxidant. Cable materials produced by the preparation method have good electrical and mechanical physical properties, good weather resistance and high temperature resistance.

Description

technical field [0001] The invention belongs to the field of track cables, and in particular relates to a highly insulating chlorinated polyethylene track cable insulating material and a preparation method thereof. Background technique [0002] Wire and cable are common power transmission materials, and they are required to have certain insulation properties during use. Commonly used insulating materials for wire and cable include thermoplastic elastomer (TPE), polyvinyl chloride (PVC), low-density polyethylene (LDPE), cross-linked synthetic polymer (XL), chlorinated polyethylene (CPE) and EPDM rubber etc. Among them, chlorinated polyethylene (CPE) is a polymer material obtained from high-density polyethylene (HDPE) through a chlorination substitution reaction. [0003] CPE has excellent weather resistance, ozone resistance, chemical resistance and aging resistance, good oil resistance and flame retardancy, and can be mixed with other polymer materials such as PVC, PE and ...

Claims

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Application Information

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IPC IPC(8): C08L23/28C08L23/16C08K13/02C08K5/098C08K3/34C08K3/22C08K3/26H01B3/44H01B3/28
CPCC08L23/286C08K2003/222C08K2003/2231C08K2003/265C08L23/16C08L2201/08C08L2203/202H01B3/28H01B3/441C08K13/02C08K5/098C08K3/34C08K3/22C08K3/26
Inventor 夏江平
Owner 安徽华美高分子材料科技有限公司
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