High-efficiency energy-saving cured carbon felt, and preparation method thereof

A high-efficiency, energy-saving, carbon felt technology, used in textiles, papermaking, non-woven fabrics, etc., can solve the problems of environmental operator hazards, high waste liquid treatment costs, uneven carbon felt density, etc. Fast, simple preparation method

Inactive Publication Date: 2018-10-09
NINGJIN JINGXING ELECTRONICS MATERIAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

It can have a high thermal insulation effect, but more chemical reagents are used in the process, the cost of waste liquid treatment is high, and it will cause certain harm to the environment and operators; at present, the density of carbon felt traditionally prepared in China is not uniform ,higher cost

Method used

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  • High-efficiency energy-saving cured carbon felt, and preparation method thereof

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Experimental program
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Effect test

Embodiment 1

[0023] High-efficiency energy-saving curing carbon felt, which is made from the following raw materials: soft felt 720 grams, ethanol 35 grams, boric acid 75 grams, epoxy resin 65 grams, phenolic resin 180 grams, graphite 30 grams, graphite particle size is 400 mesh, refraction Rate 2.4.

[0024] The preparation method of the above-mentioned high-efficiency energy-saving solidified carbon felt comprises the following steps:

[0025] (1) Cut felt: cut soft felt into required shape and size;

[0026] (2) Glue compounding: mix the above-mentioned soft felt, ethanol, boric acid, epoxy resin, phenolic resin and graphite evenly to make a colloid;

[0027] (3) glue brushing: the colloid described in step (2) is coated on the soft felt surface described in step (1), and coating thickness is 0.5mm;

[0028] (4) Forming: after the glue brushing is completed, air dry and shape naturally;

[0029] (5) High-temperature oven: use a high-temperature oven to fire at 500°C for 13 hours for ...

Embodiment 2

[0035] High-efficiency energy-saving solidified carbon felt, which is made from the following raw materials: 650 grams of soft felt, 32 grams of methanol, 75 grams of boric acid, 210 grams of phenolic resin, and 26 grams of graphite. The graphite particle size is 300 mesh and the refractive index is 2.4.

[0036] The preparation method of the above-mentioned high-efficiency energy-saving solidified carbon felt comprises the following steps:

[0037] (1) Cut felt: cut soft felt into required shape and size;

[0038] (2) Glue compounding: mix the above-mentioned soft felt, methanol, boric acid, phenolic resin, and graphite to make a colloid;

[0039] (3) glue brushing: the colloid described in step (2) is coated on the soft felt surface described in step (1), and coating thickness is 0.5mm;

[0040] (4) Forming: after the glue brushing is completed, air dry and shape naturally;

[0041] (5) High-temperature oven: use a high-temperature oven to fire at 400°C for 11 hours for de...

Embodiment 3

[0047] The invention provides a high-efficiency energy-saving solidified carbon felt, which is made from the following raw materials: 710 grams of soft felt, 30 grams of methanol, 75 grams of boric acid, 210 grams of epoxy resin, and 26 grams of graphite. Rate 2.4.

[0048] The preparation method of the above-mentioned high-efficiency energy-saving solidified carbon felt comprises the following steps:

[0049] (1) Cut felt: cut soft felt into required shape and size;

[0050] (2) Glue compounding: mix the above-mentioned soft felt, methanol, boric acid, epoxy resin and graphite evenly to make a colloid;

[0051] (3) Glue brushing: the colloid described in step (2) is coated on the soft felt surface described in step (1), and the coating thickness is 0.6mm;

[0052] (4) Forming: after the glue brushing is completed, air dry and shape naturally;

[0053] (5) High-temperature oven: use a high-temperature oven to fire at 500°C for 12 hours for degumming and shaping;

[0054] (...

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Abstract

The invention discloses a high-efficiency energy-saving cured carbon felt, and a preparation method thereof. The high-efficiency energy-saving cured carbon felt is prepared from, by weight, 650 to 720parts of soft felt, 30 to 40 parts of a dilluent, 50 to 100 parts of a curing agent, 200 to 300 parts of a resin, and 25 to 35 parts of an inorganic filing material. The preparation method comprisesfollowing steps: 1, felt cutting; 2, rubber preparation; 3, rubber coating; 4, manufacturing and moulding; 5, high temperature oven drying; 6, machining; 7, coating; 8 high temperature calcining; and9, detection. The high-efficiency energy-saving cured carbon felt is low in thermal conductivity, excellent in thermal insulation performance, uniform in density, low in heat storage capacity, quick in degassing, low in outgassing amount in vacuum, possesses heat impact resistance; product pollution or hearth pollution is not caused; furnace body effective space is enlarged; installation and maintenance are convenient; thermal insulation requirements of various monocrystalline growth furnaces and polysilicon ingot furnaces are satisfied. The preparation method is simple, is suitable for largescale industrialized production, and is promising in application prospect.

Description

technical field [0001] The invention relates to a high-efficiency energy-saving curing carbon felt and a preparation method thereof. Background technique [0002] In recent years, my country's investment in polysilicon smelting and drawing monocrystalline silicon has continued to increase, and the furnace size of the smelting equipment invested has continued to increase. However, polysilicon smelting and drawing monocrystalline silicon are high-energy industries that consume a lot of electricity. , the thermal insulation effect in the smelting furnace will directly affect the power consumption of polysilicon smelting, so the thermal insulation blanket with excellent high-temperature thermal insulation effect can effectively reduce the heat in the furnace from diffusing to the furnace wall, reduce energy consumption, and save energy. , thereby saving smelting costs and increasing profits. [0003] At present, compared with graphitized soft felt, solidified carbon felt has many...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D06N3/12D06N3/00D04H1/08D04H1/4242
CPCD04H1/08D04H1/4242D06N3/0011D06N3/0015D06N3/0061D06N3/0063D06N3/12D06N2209/065D06N2209/103
Inventor 左丙辰张浩强何京辉刘军波焦鹏李运波谷元超
Owner NINGJIN JINGXING ELECTRONICS MATERIAL
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