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Top and bottom composite blowing molten bath smelting technology and device

A top-bottom combined blowing and molten pool smelting technology, which is applied in the direction of rotary drum furnace, crucible furnace, furnace, etc., can solve the problems of aggravating coking in the flue, easy bonding of the feeding port and the flue port, and melt splashing, etc., to achieve Relieving the coking condition, reducing the flue gas temperature, and reducing the effect of melt splashing

Inactive Publication Date: 2018-11-06
DONGYING FANGYUAN NONFERROUS METALS +3
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Existing copper melting pool smelting processes, such as Noranda side blowing, Isa top blowing, oxygen bottom blowing, etc., part of the elemental sulfur decomposed during the smelting process will enter the boiler, electric precipitator and other flue gases along with the flue gas. In the gas system, the oxidation reaction continues with the oxygen leaked into the air, and secondary combustion occurs, which not only wastes the chemical energy in the ore material, increases the energy consumption of the smelting process, but also causes the temperature rise in the connection area between the waste heat boiler and the smelting furnace. High, intensifies the formation of coking in the flue, and seriously affects the production of the smelting furnace
And the single top-blowing, side-blowing or bottom-blowing smelting process has its own advantages and disadvantages in the smelting process. For example, although the bottom-blowing process has high smelting reaction intensity, it also brings serious melt splashing, and the feeding port and flue port are easy to melt. Bonding and other issues

Method used

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  • Top and bottom composite blowing molten bath smelting technology and device

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] The smelting temperature is 1200°C; the flux is quartz stone, and its addition amount is 8% of the total weight of copper ore; the gas supplied to the bottom is oxygen and air, and the concentration of the mixed gas is 75%, and its addition amount is 120Nm3O2 per ton of copper ore; The gas supplied to the top is oxygen, and the amount added is 20Nm3O2 per ton of copper ore;

[0038] Processing results: the top-bottom compound blowing smelting furnace processed a mixed charge of 70t / h (dry basis), and the mixed charge contained 22.5% copper; the smelting output copper matte was 21t / h, containing 70% copper, and the smelting slag was 38t / h, containing copper 2.4%. The direct copper recovery rate in the smelting process is about 93%.

Embodiment 2

[0040] The smelting temperature is 1220°C; the flux is quartz stone, and its addition amount is 8% of the total weight of copper ore; the gas supplied to the bottom is oxygen and air, and the concentration of the mixed gas is 73%, and its addition amount is 110Nm3O2 per ton of copper ore; The gas supplied to the top is oxygen, and the amount added is 30Nm3O2 per ton of copper ore;

[0041] Processing results: the top-bottom composite blowing smelting furnace processes a mixed charge of 200t / h (dry basis), and the mixed charge contains 22.3% copper; the smelting output copper matte is 56t / h, containing 75% copper, and the smelting slag is 110t / h, containing copper 1.9%. The direct copper recovery rate in the smelting process is about 94%.

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Abstract

The invention provides a top and bottom composite blowing molten bath smelting technology and device. A plurality of spray gun insert holes are formed in the top of a furnace body. Feeding inlets anda floss hole are formed in the top of the furnace body and formed in the left and right ends of the furnace body correspondingly. Spray gun insert holes are formed in the bottom of the furnace body. Aslag tap and a copper-matte tap are formed in the two sides of the furnace body correspondingly. A nozzle is formed above the slag tap. The top and bottom composite blowing molten bath smelting technology and device have the advantages that a top blowing unit is additionally arranged at the top of the furnace body, elemental sulfur which is produced due to copper concentrate decomposition and cannot participate in oxidizing reaction completely fully reacts in a smelting furnace, a large amount of the elemental sulfur is prevented from entering a flue gas system, the boiler inlet flue gas temperature is decreased, a coking situation is alleviated, the molten bath smelting heat efficiency is improved, and meanwhile, top blowing high-speed airflow is utilized for reducing the phenomenon ofmelt splashing caused by bottom blowing.

Description

technical field [0001] The invention relates to the field of smelting technology and devices, in particular to a top-bottom composite blowing molten pool smelting technology and device. Background technique [0002] During the high-temperature smelting process in the smelting furnace, the copper concentrate will decompose to produce elemental sulfur (mainly chalcopyrite), and the decomposition temperature of this chemical reaction is low, about 300-550°C. Existing copper melting pool smelting processes, such as Noranda side blowing, Isa top blowing, oxygen bottom blowing, etc., part of the elemental sulfur decomposed during the smelting process will enter the boiler, electric precipitator and other flue gases along with the flue gas. In the gas system, the oxidation reaction continues with the oxygen leaked into the air, and secondary combustion occurs, which not only wastes the chemical energy in the ore material, increases the energy consumption of the smelting process, bu...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22B15/00C22C1/02
Inventor 崔志祥王智杜武钊王海滨崔文昭边瑞民侯鹏于鹏飞王廷路
Owner DONGYING FANGYUAN NONFERROUS METALS
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