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Wire material electric arc fused deposition and laser shock forging composite additive and subtractive manufacturing method and device

A laser shock and manufacturing method technology, applied in the field of additive and subtractive material manufacturing, can solve the problems of poor control of residual stress, restriction of wire arc deposition technology, poor surface quality of formed parts, etc., and achieve precise part size , Low processing cost and fast molding speed

Inactive Publication Date: 2018-11-16
GUANGDONG UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the wire arc deposition technology also has some obvious disadvantages, such as the large surface fluctuations of the additively manufactured parts, the poor surface quality of the formed parts, the poor dimensional accuracy of the parts, and the residual stress during the deposition process. well controlled, these are to a certain extent restricting the development of wire arc deposition technology

Method used

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  • Wire material electric arc fused deposition and laser shock forging composite additive and subtractive manufacturing method and device
  • Wire material electric arc fused deposition and laser shock forging composite additive and subtractive manufacturing method and device

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Embodiment 1

[0034] Such as figure 1 Shown is the flow chart of the wire arc deposition and laser shock forging compound addition and subtraction material manufacturing method of the present invention, including the following steps:

[0035] S1. Use the computer 1 to slice and layer the three-dimensional part model to generate a processing path, which includes arc deposition path, laser shock forging path and milling path; set processing parameters according to the processing path, and the processing parameters include welding machine 9 parameters, laser beam parameters and milling parameters, generate numerically controlled machining codes according to the machining parameters, and extract the machining path and input it to the controller 8;

[0036] S2. The controller 8 instructs the arc deposition system to start wire feeding, and then melts the welding wire according to the arc deposition path in step S1 to form a cladding layer;

[0037] S3. When forming the cladding layer in step S2, ...

Embodiment 2

[0044] Such as figure 2 Shown is an embodiment of the wire arc deposition and laser shock forging composite addition and subtraction material manufacturing device of the present invention, including a controller 8 and an arc deposition system connected to the controller 8, a laser shock forging system, and a mechanical milling system. System and computer 1, arc deposition system, laser shock forging system, and mechanical milling system are provided with a casing; a workbench is provided inside the casing, and the workpiece is movable on the workbench; the workpiece can be placed between the deposition forging station and the milling station Convert between bits.

[0045] Such as figure 1 As shown, the arc deposition system includes a welding machine 9, a gas storage tank 14 connected to the welding machine 9, a first six-axis robot arm 3 connected to the controller 8, and a welding torch 2 connected to the welding machine 9, and the welding torch 2 is connected to The free...

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Abstract

The invention relates to the technical field of additive and subtractive manufacturing methods and more specifically relates to a wire material electric arc fused deposition and laser shock forging composite additive and subtractive manufacturing method and device. The electric arc fused deposition technology, the laser shock forging technology and the mechanical milling technology are coupled; first, a cladding layer is formed by electric arc fused deposition; when the temperature sensor detects the temperature of the cladding layer to a set laser forging temperature, the laser forging and the electric arc fused deposition are simultaneously performed, and laser shock forging is performed on the molding region, which can reduce the manufacturing error during the wire accumulation processand the error caused by the surface roughness of the forging part, and improve the overall precision of the part. after the electric arc fused deposition and the laser shock forging are finished, parts are transferred to the milling station to mechanically mill the surface of the parts to improve surface accuracy, reduce the manufacturing error during wire stacking and the error caused by the surface roughness of the part forging, improve the overall accuracy of the parts and overcome the shortcomings of poor wire forming precision in electric arc fused deposition.

Description

technical field [0001] The invention relates to the technical field of additive and subtractive material manufacturing methods, and more specifically, relates to a method and device for manufacturing additive and subtractive materials combined with wire arc deposition and laser shock forging. Background technique [0002] Additive manufacturing technology can directly use 3D-CAD models to make complex models, which can not only make prototypes, but also produce parts and molds. Metal additive manufacturing processes are generally divided into two types: powder bed fusion and direct energy deposition. The former obtains predetermined parts by sintering and melting metal powder layer by layer. Due to its slow molding rate and small molding chamber volume, it is not applicable. It is used in the manufacture of large components; the latter uses laser, electron beam or arc discharge to melt powder or wire to form weld bead deposits and accumulate three-dimensional shapes, which a...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K26/348
CPCB23K26/348
Inventor 张永康李佳敏刘俊刘航杨振宁
Owner GUANGDONG UNIV OF TECH
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