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Centerless grinding wheel for compressor piston machining and forming process thereof

A compressor and centerless grinding technology, applied in metal processing equipment, abrasive materials, grinding devices, etc., can solve problems such as high precision requirements for installation grooves, inability to drill holes or ream holes with non-complete circles, and unbalanced cutting forces. , to achieve the effect of improving the overall protection performance, good appearance, and small deformation of the abrasive tool

Inactive Publication Date: 2019-01-04
扬中市飞宇磨具有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] During the normal operation of the compressor, the installation groove for installing the scribe on the piston is relatively sliding and sealed with the tip of the scribe, so the accuracy of the installation groove is required to be high. In the related technology, due to the unbalanced cutting force, the non-complete circle cannot be drilled. Hole or reaming;

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0051] This embodiment provides a centerless grinding wheel for compressor piston processing, including a substrate and an abrasive layer, and the abrasive layer is arranged on the substrate, wherein:

[0052] The base is aluminum alloy;

[0053] The abrasive layer includes the following components in parts by mass:

[0054] Abrasive: 55 parts, binder: 25 parts, resin powder: 12 parts, pore-forming agent: 10 parts, binder: 6 parts, wetting agent: 2 parts;

[0055] The abrasive is a mixture of diamond, black silicon carbide and single crystal corundum, diamond: black silicon carbide: single crystal corundum = 1:3:1.5 by mass ratio; the bond is vitrified bond; the resin powder is imide resin powder; The agent is a mixture of cresol and polyvinyl alcohol, and the cresol: polyvinyl alcohol = 1:2 by volume; the pore-forming agent is a mixture of hollow alumina balls and graphite particles, and the hollow alumina ball: graphite Particles=3:1.

[0056] Above-mentioned binding agen...

Embodiment 2

[0089] This embodiment provides a centerless grinding wheel for compressor piston processing, including a substrate and an abrasive layer, and the abrasive layer is arranged on the substrate, wherein:

[0090] The base is aluminum alloy;

[0091] The abrasive layer includes the following components in parts by mass:

[0092] Abrasive: 60 parts, binder: 30 parts, resin powder: 15 parts, pore-forming agent: 11 parts, binder: 7 parts, wetting agent: 3 parts;

[0093] The abrasive is a mixture of diamond, black silicon carbide and single crystal corundum, diamond: black silicon carbide: single crystal corundum = 1:3:1.5 by mass ratio; the bond is vitrified bond; the resin powder is imide resin powder; The agent is a mixture of cresol and polyvinyl alcohol, cresol: polyvinyl alcohol = 1:2 by volume; the pore-forming agent is a mixture of hollow alumina balls and graphite particles, and hollow alumina balls:graphite Particles=3:1.

[0094]Above-mentioned binding agent comprises t...

Embodiment 3

[0127] This embodiment provides a centerless grinding wheel for compressor piston processing, including a substrate and an abrasive layer, and the abrasive layer is arranged on the substrate, wherein:

[0128] The base is aluminum alloy;

[0129] The abrasive layer includes the following components in parts by mass:

[0130] Abrasive: 50 parts, binder: 20 parts, resin powder: 10 parts, pore-forming agent: 9 parts, binder: 5 parts, wetting agent: 1 part;

[0131] The abrasive is a mixture of diamond, black silicon carbide and single crystal corundum, diamond: black silicon carbide: single crystal corundum = 1:3:1.5 by mass ratio; the bond is vitrified bond; the resin powder is imide resin powder; The agent is a mixture of cresol and polyvinyl alcohol, and the cresol: polyvinyl alcohol = 1:2 by volume; the pore-forming agent is a mixture of hollow alumina balls and graphite particles, and the hollow alumina ball: graphite Particles=3:1.

[0132] Above-mentioned binding agent ...

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PUM

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Abstract

The invention discloses a centerless grinding wheel for compressor piston machining. The centerless grinding wheel comprises a base body and an abrasive layer, wherein the abrasive layer is arranged on the base body. The base body is aluminum alloy. The abrasive layer comprises an abrasive, a binder, resin powder, a pore forming agent, a binding agent and a wetting agent. The abrasive is a mixtureof diamond, black silicon carbide and monocrystalline corundum, and the mass ratio of the diamond to the black silicon carbide to the monocrystalline corundum is 1:3:1.5; the binder is a ceramic binder; the resin powder is imine resin powder; the wetting agent is a mixture of methylphenol and polyvinyl alcohol, and the volume ratio of the methylphenol to the polyvinyl alcohol is 1:2; the pore forming agent is a mixture of hollow alumina balls and graphite particles, and the mass ratio of the hollow alumina balls to the graphite particles is 3:1. The invention further discloses a forming process of the centerless grinding wheel for compressor piston machining. The forming process is simple and practicable, the formed centerless grinding wheel is resistant to high temperature, and a compressor piston with high precision can be machined.

Description

technical field [0001] The invention relates to a grinding wheel, in particular to a centerless grinding wheel for processing a compressor piston and a forming process thereof. Background technique [0002] During the normal operation of the compressor, the installation groove for installing the scribe on the piston is relatively sliding and sealed with the tip of the scribe, so the accuracy of the installation groove is required to be high. In the related technology, due to the unbalanced cutting force, the non-complete circle cannot be drilled. Hole or reaming processing; [0003] The grinding wheel is a bonded abrasive that consolidates ordinary abrasives into a certain shape (mostly round, with a through hole in the center) and has a certain strength. It is generally composed of abrasives, bonds and pores. These three parts are often The three elements called bonded abrasives are classified according to different binders. The common ones are ceramic (bond) grinding whee...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B24D3/18B24D3/34B24D3/00B24D18/00
CPCB24D3/001B24D3/18B24D3/34B24D3/342B24D3/346B24D18/0009
Inventor 孙留保
Owner 扬中市飞宇磨具有限公司
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