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Method for preparing biodiesel by taking sludge as raw material

A biodiesel and sludge technology, applied in biofuels, sludge treatment, chemical instruments and methods, etc., can solve the problems of large consumption of chemicals, deep color of products, and large amount of use, so as to reduce costs and improve the reaction. Efficiency and high conversion rate

Inactive Publication Date: 2019-02-05
RENMIN UNIVERSITY OF CHINA
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the use of an acid catalyst requires a large amount of concentrated sulfuric acid, and it is difficult to recycle and reuse it. Afterwards, it needs to be neutralized with an alkaline reagent, which consumes a lot of reagents; the acid catalyst is used for transesterification, and the reaction time is longer. ; The separation of the final product from the residue and other by-products is not easy, the color of the product is darker, and more refining steps are required; the use of concentrated sulfuric acid, a strong acid and corrosive agent, requires a lot of safety costs in industrial production

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] 1. Sludge pretreatment

[0036] The sludge obtained from the sewage treatment plant is preliminarily filtered and precipitated to obtain concentrated sludge. The obtained concentrated sludge is baked in an oven at 105°C for 12 hours, and shaken on a vibrating mill for 2 minutes to obtain dry sludge.

[0037] 2. Allosteric transesterification

[0038] Get 10g of gained dry sludge, add 200ml ethanol and 200ml n-hexane Soxhlet extract crude fat, crude fat 1.41g, add 100ml methanol and 50ml n-hexane, 1.6g n Al :n Sn=1:5, the solid acid catalyst with a sulfuric acid mass concentration of 79%, was reacted in a micro-reactor for 4 hours at a temperature of 130° C. to obtain 120-150 ml of a mixed solution after ectopic transesterification.

[0039] 3. Extraction

[0040] Cool the resulting transesterified mixture to room temperature, add 50ml of n-hexane solution and 10ml of saturated sodium chloride solution, mix thoroughly for 3-5min, centrifuge at 3000rpm for 5min, extrac...

Embodiment 2

[0047] 1. Sludge pretreatment

[0048] The sludge obtained from the sewage treatment plant is preliminarily filtered and precipitated to obtain concentrated sludge. The obtained concentrated sludge is baked in an oven at 105°C for 12 hours, and shaken on a vibrating mill for 2 minutes to obtain dry sludge.

[0049] 2. Allosteric transesterification

[0050] Get 10g of gained dry sludge, add 200ml ethanol and 200ml n-hexane Soxhlet extract crude fat, crude fat 1.54g, add 100ml methanol and 50ml n-hexane, 1.6g n Al :n Sn =1:10, the solid acid catalyst with a sulfuric acid mass concentration of 79%, reacted in a micro-reactor for 4 hours at a temperature of 130° C. to obtain 120-150 ml of a mixed solution after heteroesterification.

[0051] 3. Extraction

[0052] Cool the resulting transesterified mixture to room temperature, add 50ml of n-hexane solution and 10ml of saturated sodium chloride, mix thoroughly for 3-5min, centrifuge at 3000rpm for 5min, extract the supernatant,...

Embodiment 3

[0059] 1. Sludge pretreatment

[0060] The sludge obtained from the sewage treatment plant is preliminarily filtered and precipitated to obtain concentrated sludge. The obtained concentrated sludge is baked in an oven at 105°C for 12 hours, and shaken on a vibrating mill for 2 minutes to obtain dry sludge.

[0061] 2. Allosteric transesterification

[0062] Get 10g of gained dry sludge, add 200ml ethanol and 200ml n-hexane Soxhlet extract crude fat, crude fat 1.29g, add 100ml methanol and 50ml n-hexane, 1.6g n Al :n Sn =1:15, the solid acid catalyst with a sulfuric acid mass concentration of 79%, was reacted in a micro-reactor for 4 hours at a temperature of 130° C. to obtain 120-150 ml of a mixed solution after heterotopic transesterification.

[0063] 3. Extraction

[0064] Cool the resulting transesterified mixture to room temperature, add 50ml of n-hexane solution and 10ml of saturated sodium chloride, mix thoroughly for 3-5min, centrifuge at 3000rpm for 5min, extract t...

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PUM

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Abstract

The invention discloses a method for preparing biodiesel by taking sludge as a raw material based on a solid acid catalyst. The method comprises the following steps: (1) taking the sludge obtained bya sewage treatment plant as a raw material; filtering, precipitating and drying to obtain dry sludge; (2) taking methanol as an ester exchange agent; carrying out heterotopic ester exchange reaction on the dry sludge under the catalysis of a solid acid catalyst, so as to obtain a mixed solution after heterotopic ester exchange; (3) extracting the mixed solution by taking n-hexane as an extractingagent and collecting supernatant; (4) washing the supernatant by utilizing a potassium bicarbonate solution; collecting an upper-layer n-hexane phase; (5) filtering, evaporating and collecting a product. According to the method disclosed by the invention, a sludge drying technology is subjected to energy-saving optimization and sludge pre-treatment is carried out by adopting a hot drying method; aheterotopic ester exchange method is adopted, and the solid acid catalyst is used for catalyzing the ester exchange reaction after crude fat in the sludge is extracted; after the reaction is finished, the solid catalyst can be recycled and repeatedly utilized; meanwhile, the problem that acidic waste liquid generated by concentrated sulfuric acid catalyzed ester exchange reaction can be discharged after being neutralized is also avoided.

Description

technical field [0001] The invention belongs to the fields of clean energy development and waste recycling, and in particular relates to a method for preparing biodiesel from sludge. Background technique [0002] Catalysts for the production of biodiesel from biomass generally fall into two categories: homogeneous and heterogeneous catalysts. Homogeneous and heterogeneous catalysts are each subdivided into acidic catalysts, basic catalysts, and other types of catalysts. At present, the most widely used sludge-to-biodiesel laboratory is the homogeneous acid catalyst, such as concentrated sulfuric acid, and biological enzymes are also used. The homogeneous acid catalyst can be used for ex-situ and in-situ transesterification of the sludge. In the laboratory research, the lipid conversion rate of the sludge can reach 99%, and the purity of the obtained fatty acid methyl ester can reach more than 96%. However, the use of an acid catalyst requires a large amount of concentrated...

Claims

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Application Information

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IPC IPC(8): C11C3/10C02F11/00C10L1/02
CPCC02F11/00C10L1/02C11C3/10Y02E50/10
Inventor 朱芬芬吴学敏董仪
Owner RENMIN UNIVERSITY OF CHINA
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