Arc added material manufacturing method of 5083 aluminum alloy/TC4 titanium alloy structures

An additive manufacturing, titanium alloy technology, applied in the field of arc additive manufacturing, arc additive manufacturing of dissimilar materials, can solve the problems of huge differences in thermal physical properties and chemical properties, reducing joint performance, reducing joint strength, etc. Contradictions of welding heat input control, improving mechanical properties, and the effect of automatic connection

Inactive Publication Date: 2019-02-15
DALIAN UNIV OF TECH
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Problems solved by technology

[0006] Due to the huge difference between the thermophysical and chemical properties of aluminum alloy and titanium alloy, especially when aluminum and titanium are connected, a large number of brittle intermetallic compounds are easily produced, resulting in a significant decrease in the mechanical properties of the joint, so the welding of the two is very difficult, mainly in The following aspects: (1) Both aluminum and titanium are active metals, which are prone to oxidation in air to form dense TiO 2 and Al 2 o 3 , leading to defects such as weld slag inclusions and reducing joint strength
In addition, the hydrogen, oxygen and nitrogen absorption behavior of titanium at high temperature also reduces the performance of the joint; (2) the melting point difference between aluminum and titanium is about 1000 ° C, if the fusion welding method is use

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  • Arc added material manufacturing method of 5083 aluminum alloy/TC4 titanium alloy structures
  • Arc added material manufacturing method of 5083 aluminum alloy/TC4 titanium alloy structures
  • Arc added material manufacturing method of 5083 aluminum alloy/TC4 titanium alloy structures

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Embodiment Construction

[0029] There are mainly three schemes for arc additive preparation of dissimilar materials of aluminum alloy and titanium alloy. The difference between the three schemes lies in the matching range of the direction of welding wire feeding, welding current, welding speed and wire feeding speed. The specific technical scheme is as follows:

[0030] Scheme 1: (1) The surface of the titanium alloy structural parts to be connected is mechanically polished with sandpaper to remove surface pollutants, then cleaned with alcohol or acetone, then dried with a hair dryer, and fixed with a clamp; (2) along the welding direction, the aluminum alloy welding wire is in front of the tungsten electrode, such as figure 2 As shown, the wire feeding angle is 45°; (3) select a tungsten electrode with a diameter of 3.2mm and a tip angle of 45° as the electrode; (4) start the arc and use the arc to heat the welding wire to melt it and form a connection with the surface of the titanium alloy. The cu...

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Abstract

The invention discloses an arc added material manufacturing method of 5083 aluminum alloy/TC4 titanium alloy structures, and belongs to the technical field of arc added material manufacturing of dissimilar materials. The method is to realize connection between aluminum alloys and titanium alloys by using the arc added material manufacturing method on the surfaces of titanium alloy structures and to finish formation of aluminum alloy structures. According to the characteristics of large melting point difference between the aluminum alloys and the titanium alloys, tungsten electrode argon arcs are used as heat sources for heating aluminum alloy welding wires for fusion to connect with the titanium alloys; and then, the added material manufacturing method is used for preparing the aluminum alloy structures to finally form aluminum alloy/titanium alloy composite structures. The method realizes manufacturing of large or complicated aluminum alloy/titanium alloy structures, can improve the mechanical performances of joints, simplifies procedures, and realizes convenient, efficient and automatic connection of the aluminum alloys/titanium alloys. The method can effectively reduce the thickness of connecting interface intermetallic compound layers; the thickness of the aluminum alloy/titanium alloy connecting interface intermetallic compound layers is 2.25-3.5 microns; and the connecting strength of the joints can reach 171.6 MPa.

Description

technical field [0001] The invention relates to an arc additive manufacturing method of a 5083 aluminum alloy / TC4 titanium alloy structure, belonging to the technical field of arc additive manufacturing of dissimilar materials. Background technique [0002] Aluminum alloy and titanium alloy are widely used in many industrial fields, and the connection structure of aluminum alloy / titanium alloy can give full play to the comprehensive performance advantages of the two, and has broad application prospects and important applications in aerospace, rail transit and other fields value. [0003] Aluminum alloy has low density, high specific strength, weldability, good corrosion resistance, no low temperature brittleness, and no magnetism. It is one of the most widely used materials in the industrial field. 5083 aluminum alloy is one of the commonly used aluminum alloys. 5083 aluminum alloy is an Al-Mg alloy with good plasticity, corrosion resistance and welding performance. It belo...

Claims

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Application Information

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IPC IPC(8): B23K9/235B23K9/167B23K9/32
CPCB23K9/167B23K9/235B23K9/32
Inventor 赵东升汪骥孔乐乐吴亮亮刘玉君
Owner DALIAN UNIV OF TECH
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