Preparation and cutting method of a silicone rubber thermal pad
A technology of thermal conductive gasket and silicone rubber, applied in the direction of coating, etc., can solve problems such as void cutting surface and unevenness, and achieve the effect of reducing filling amount, improving compatibility, and reducing interface thermal resistance.
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Embodiment 1
[0028] Embodiment 1, concretely make the silicone rubber thermal pad with smooth surface through the following steps:
[0029] The first step is to pretreat the filler with a silane coupling agent. The filler is spherical filler (spherical alumina) and fibrous filler (carbon fiber), and the size range of the filler is between 0.5-100um. While improving the thermal conductivity, other excellent properties can also be obtained, such as increasing the content of ceramic fillers to improve the breakdown resistance of the thermal pad, etc.;
[0030] 2 parts by weight of silane coupling agent, 15 parts by weight of ethanol, and 1 part by weight of deionized water were stirred for 30 minutes to obtain solution A; then 100 parts by weight of carbon fiber and spherical alumina were added to 700 parts by weight of Obtain solution B in deionized water, and heat solution B to 80°C in a water bath; take 5 parts by weight of solution A and add it to solution B, perform coupling reaction at ...
Embodiment 2
[0036] Due to the elasticity of the product, it will be squeezed and deformed during the cutting process, resulting in a decrease in surface flatness. In addition, due to the inevitable contact with the filler during the cutting process, the surface of the thermal pad will have an uneven surface structure. Therefore, the coating process can be added, that is, a coating slurry with 160 parts by weight of alumina and 60 parts by weight of silicone rubber can be prepared, and the coating slurry can be made to stick to the surface of the thermal pad by spraying, and its thickness can be controlled at 20- In the range of 50um, cover it with a release film, put it in an oven at 100°C to cure for 10 minutes, and then get the final silicone rubber thermal pad with a smooth surface.
[0037] Performance testing was performed on the silicone rubber thermal pad obtained above, and it was found through performance testing that the thermal conductivity of the silicone rubber thermal pad obt...
Embodiment 3
[0039] Embodiment 3. As described in Embodiment 2, the cured product is an elastic flexible material, which is deformed by the shear force during the cutting process, and it is difficult to realize that the sheet material is uniform and smooth at one time. If the flatness is too high Poor even if the coating process as in Example 2 is adopted, the effect will be particularly ideal, so after the product is solidified, it is placed in an ultra-low temperature environment (freezing with liquid nitrogen can be used), and the heat-conducting product is completely hardened before mechanical cutting. The freezing and hardening method overcomes the characteristics of easy deformation during the cutting process of the product. A thin sheet structure of silicone rubber thermal pad with uniform thickness can be prepared by diamond wire cutting or blade cutting, and then the product is allowed to return to room temperature. The coating process is carried out in the manner in 2, so as to im...
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