Rapid preparation method of C/C composite material

A composite material and rapid technology, applied in the field of rapid preparation of C/C composite materials, can solve the problems of diversified production of unfavorable products, high requirements for grouting equipment and molds, and poor controllability of material structure, so as to shorten the preparation cycle and improve the Universal applicability, the effect of short preparation cycles

Active Publication Date: 2019-02-26
CENT SOUTH UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

But in fact, this method still uses long-term CVI and repeated impregnation carbonization to prepare C / C composite materials, which takes about several hundred hours, and does not fundamentally solve the problem of long period in the preparation process. Because of this, larger parts cannot usually be fabricated
[0005] Chinese patent CN 104649701B discloses a method for the preparation of high-strength lightweight carbon / carbon composites, which utilizes pretreated continuous filament carbon fiber winding to make preforms of highly oriented conical C / C composites body, then vacuum impregnation, pressurized carbonization, and then chemical vapor deposition CVD, graphitization, impregnation, and CVD to obtain high-strength and lightweight C / C composite materials, but the subsequent densification procedures are complicated, time-consuming, and costly.
Although the above two methods shorten the preparation cycle, they are poor in the controllability of the material structure, and have high requirements for grouting equipment and molds. Different molds are required to prepare materials of different specifications, which is not conducive to the diversified production of products.

Method used

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  • Rapid preparation method of C/C composite material

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0049] The invention provides a kind of rapid preparation method of C / C composite material, comprising the following steps:

[0050] (1) A 2.5D carbon fiber prefabricated body is prepared by needle punching, with a thickness of 100mm;

[0051] (2) Put the above-mentioned carbon fiber prefabricated body into a vacuum heating furnace for heat treatment, the heating temperature is 1100°C, the heating time is 1.5h, and the pressure is controlled within 300pa to obtain a degummed prefabricated body;

[0052] (3) Preparation of water-based graphite slurry: Flake graphite powder (800 mesh), sodium carboxymethyl cellulose (dispersant), epoxy resin aqueous solution, and deionized water are in a mass ratio of 15:2:20:63 Configured as graphite water-based slurry, mechanically stirred for 30 minutes and then ball milled, the ball milling time was 2 hours, and the ball milling speed was 200r / min;

[0053] (4) Slurry injection: Utilize the injection method to inject the water-based graphit...

Embodiment 2

[0059] The invention provides a kind of rapid preparation method of C / C composite material, comprising the following steps:

[0060] (1) 2.5D pre-oxidized polyacrylonitrile fiber prefabricated body is obtained by acupuncture, and the thickness is 50mm;

[0061] (2) Put the above-mentioned pre-oxidized polyacrylonitrile fiber prefabricated body into a vacuum heating furnace for slow heating and heat treatment. The body is carbonized to obtain a carbon fiber prefabricated body;

[0062] (3) Preparation of water-based graphite slurry: flake graphite powder (800 mesh), sodium carboxymethyl cellulose (dispersant), epoxy resin aqueous solution, and deionized water are in a mass ratio of 20:1:15:65 Configured as graphite water-based slurry, mechanically stirred for 30 minutes and then ball milled, the ball milling time was 2 hours, and the ball milling speed was 200r / min;

[0063] (4) Slurry injection: Utilize the injection method to inject the water-based graphite slurry into the ...

Embodiment 3

[0069] The invention provides a kind of rapid preparation method of C / C composite material, comprising the following steps:

[0070] (1) A 3D carbon fiber prefabricated body is prepared by three-dimensional puncture, with a thickness of 50mm;

[0071] (2) Put the above-mentioned carbon fiber prefabricated body into a vacuum heating furnace for heat treatment, the heating temperature is 1000° C., the heating time is 1 h, and the pressure is controlled within 300 Pa to obtain a degummed prefabricated body;

[0072] (3) Preparation of water-based graphite slurry: flake graphite powder, sodium carboxymethylcellulose+polyethylene glycol (composite dispersant, mass ratio 3:1), epoxy resin aqueous solution, and deionized water are mixed according to the mass ratio 20:2:15:63 to configure graphite water-based slurry, the graphite powder used is 500 mesh and 1000 mesh, and the mass ratio is 3:7. After mechanical stirring for 30 minutes, ball milling is carried out. The ball milling tim...

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Abstract

The invention discloses a rapid preparation method of a C/C composite material and belongs to the technical field of material preparation. The rapid preparation method of the C/C composite material comprises the following steps: 1) preparation of a preform; 2) heat treatment of the preform; 3) preparation of water-based graphite slurry; 4) injection of graphite slurry; 5) recharging of the graphite slurry; 6) preparation of a green body; 7) carbonization treatment; and 8) densification treatment: the C/C porous preform is densified by using one or a combination of more of a chemical gas phasepermeation process, an impregnation-carbonization process and a high temperature hot pressing process. The rapid preparation method of the C/C composite material, disclosed by the invention, has the advantages that graphite powder is uniformly introduced by using a slurry injection method without destroying the bonding strength of the carbon fiber preform; the strength and microstructure uniformity of the material green body is guaranteed on the one hand, the densification time in the later period is greatly shortened on the other hand, the cost is reduced, and the rapid preparation method issuitable for industrial production; by using the water-based graphite slurry, the cost is low and pollution is avoided; and the C/C composite material prepared by using the method has the advantages of high strength, good wear resistance and reliable high temperature performance.

Description

technical field [0001] The invention belongs to the technical field of material preparation, and in particular relates to a rapid preparation method of a C / C composite material. Background technique [0002] C / C composite material, that is, carbon fiber reinforced carbon matrix composite material, is a typical high-tech material, with carbon fiber as reinforcement and carbonaceous material as matrix, and has the advantages of both carbon material and fiber reinforced composite material. C / C composite materials have a series of excellent properties such as low density, high specific modulus, high specific strength, low thermal expansion coefficient, high temperature resistance, corrosion resistance and wear resistance, and have been widely used in aerospace, aviation, nuclear energy, chemical industry, machinery and other fields. However, the problems of long preparation period, high cost, complicated manufacturing process and high technical difficulty of C / C composite mater...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/83C04B35/622
CPCC04B35/622C04B35/83C04B2235/425C04B2235/48C04B2235/614C04B2235/616C04B2235/77C04B2235/96
Inventor 李国栋胡姣孙晔华史琦张洋
Owner CENT SOUTH UNIV
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