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Wet spinning vacuum freeze-drying method and drying equipment

A technology of vacuum freeze-drying and wet spinning, applied in the field of spinning, can solve the problems of slow sublimation process, increased risk, and high production cost, achieve great economic and social benefits, facilitate mass production, and be easy to operate.

Active Publication Date: 2019-03-08
QINGDAO JIFA GROUP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, using the production method of organic solvent dehydration, a large amount of organic solvents are used in the production process, the production cost is high, explosion-proof equipment is required for production, and the production plant is also required to be a Class A workshop
[0003] When the fiber is soaked in an organic solvent, generally a certain length of fiber is soaked in the solvent in batches, and the method of manually putting in and taking out the dehydration is adopted. The process of sub-soaking solution, dehydration, oiling, dehydration, drying or drying has problems such as long soaking time, complicated production operation, large number of workers and the use of a large number of organic solvents to increase the danger in the production process.
[0004] Conventional fiber drying methods usually use hot air drying, vacuum drying and microwave drying, etc., but the fibers after these drying methods are prone to parallel filaments, low fiber strength and elongation, and hard hand feeling, especially alginic acid. fiber and chitosan fiber this phenomenon is more obvious
[0005] Chinese invention patent (ZL2015104720101) discloses a vacuum freeze-drying method of chitin fiber or chitosan fiber. The patent method describes that the wet chitosan fiber is placed in the refrigerator for pre-freezing, and then placed in a vacuum The drying equipment is dried by controlling the vacuum degree. This method requires that the wet chitosan fiber should be pre-frozen in the refrigerator and then placed in the vacuum drying chamber. The fiber should be transferred between the two sets of equipment. The operation method is complicated and not suitable for Industrial mass production
In addition, the frozen solid fiber only draws out the sublimated water vapor through continuous vacuuming in the vacuum equipment, and does not give heat to the frozen solid material. The sublimation process is slow and the drying time is long.
And, also do not propose improvement and design to existing vacuum freeze-drying equipment in the above-mentioned patent
[0006] The existing vacuum freeze-drying equipment is mainly used for drying processing of food or medicine, and is not suitable for the continuous drying production of long fiber bundles; in addition, the feeding and discharging of the vacuum freeze-drying equipment are at the same warehouse door, and the drying process before drying Both fiber and dried fiber are in the same workshop
Usually, the workshop where the fiber is located before drying has high humidity, and the cleanliness cannot meet the processing conditions of the dried fiber.

Method used

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  • Wet spinning vacuum freeze-drying method and drying equipment

Examples

Experimental program
Comparison scheme
Effect test

Embodiment approach

[0034] An embodiment of the drying method of the above wet spinning vacuum freeze-drying equipment of the present invention includes the following process steps:

[0035] (1) After wet spinning, the fibers are washed or soaked in oil and placed on the pallet, and then the pallet is placed on the pallet rack of the material truck, and the material truck is hung on the rail 4 outside the warehouse through pulleys. The material truck 5 is sent to the vacuum freeze-drying warehouse 1 along the outer guide rail 4 and the inner guide rail 2 successively through the feed port and set on the heating plate. After the warehouse door 10 is closed, the freeze-drying starts;

[0036] (2) The vacuuming system directly starts to vacuum, and continuously vacuums, observe the temperature probe of the fiber, make the fiber reach all icing, until the temperature drops below 0℃, then proceed to the next step;

[0037] (3) Then, start heating the heating plate, and at the same time, continuously vacuumiz...

Embodiment 1

[0041] Example 1: After squeezing and dehydrating a rack of chitosan wet fibers that have been washed and oiled, the wet fibers weigh about 75 kg, placed on the material truck 5, and then passed through the outer rail 4 of the warehouse and pushed into the vacuum freeze-drying warehouse 1. Make the material truck 5 stay on the track 2 in the warehouse (the water catching capacity of the vacuum drying equipment is 300kg / 24h), after closing the warehouse door 10, start vacuuming, and observe that the temperature of the temperature probe The heating plate is heated, and the temperature of the heating plate is set to 60°C. The vacuum degree in the vacuum freeze-drying chamber 1 is set in the range of 50pa to 80pa. When the temperature of the material reaches 5°C, stop heating and open the venting of the vacuum freeze-drying chamber 1. The valve pushes the fiber out of the chamber body of the vacuum freeze-drying chamber 1. After cooling the fiber, a sample is taken to detect the mo...

Embodiment 2

[0042] Example 2: After squeezing and dewatering the three racks of wet alginate fibers washed and oiled, the wet alginate fibers weigh about 230 kg and are placed on the material truck 5, and then pass through the rail 4 outside the warehouse and push into the vacuum Freeze drying warehouse 1, make the material truck 5 stay on the track 2 in the warehouse (the water catching capacity of the vacuum drying equipment is 2000kg / 24h), after closing the warehouse door, start vacuuming, and observe that the temperature of the temperature probe 9 is -10℃ , Start heating the heating plate, set the temperature of the heating plate to 100℃, set the vacuum degree in the vacuum freeze-drying chamber 1 within the range of 100pa to 180pa, observe that the temperature of the material reaches 15°C, stop heating, and open the vacuum freeze-drying chamber 1. The vent valve of, push the fiber out of the chamber body of the vacuum freeze-drying chamber 1. After the fiber is cooled, a sample is tak...

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Abstract

The invention provides a wet spinning vacuum freeze-drying method and drying equipment. The method includes the steps that (1), fibers of wet spinning are directly put in a vacuum drying bin to be freeze-dried, the fibers are completely frozen, and a next step is carried out; (2), plate layers start to be heated, meanwhile, vacuumizing is carried out, the vacuum degree in the vacuum drying bin iswithin the range of 10 pa-800 pa, meanwhile, the temperatures of plates are controlled to be 30-120 DEG C and reach 0 DEG C or above, and the fibers are dried. A feed port and a discharge port of thevacuum drying bin are formed in the two ends respectively, a guide rail in the bin is arranged on the top in a bin body, the two ends of the guide rail in the bin are connected with a guide rail outside the bin through pneumatic connecting devices respectively to form an annular guide rail, and a lifting yarn arranging table is arranged below the portion, close to feed port of the vacuum freeze-drying bin, of the guide rail outside the bin. In the wet spinning process, industrialized fiber dewatering and drying can be carried out without pre-freezing or any organic solvent, and continuous drying production of long fibers can be achieved.

Description

Technical field [0001] The invention belongs to the technical field of spinning, and relates to a fiber drying equipment and a drying method in a wet spinning process, in particular to a wet spinning vacuum freeze-drying method and drying equipment. Background technique [0002] At present, in the production process of wet spinning, the wet fiber after washing or purification is generally immersed in an organic solvent, such as alcohol, acetone, etc. After a certain period of time, the residual liquid in the fiber is centrifuged or squeezed for dehydration. , Dry by natural drying or drying. The purpose is to replace the moisture in the nascent fiber and arrange the internal structure of the fiber in an orderly manner to increase the strength of the fiber. However, the production method of organic solvent dehydration requires a large amount of organic solvents to be used in the production process, and the production cost is high, and explosion-proof equipment is required for pro...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D01D5/06D01D10/06
CPCD01D5/06D01D10/06
Inventor 衣宏君王占锐徐红梅陈雪功王京斌
Owner QINGDAO JIFA GROUP
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