Flash dyeing production method for textiles

A production method and textile technology, applied in the flash dyeing production field of textiles, can solve the problems of dark colors with many floating colors, long production process flow, and potential safety hazards

Active Publication Date: 2019-03-12
连云港鹰游新立成纺织科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Advantages: bright color, good level dyeing; Disadvantages: water consumption, energy consumption, separate softening, dehydration, cloth arrangement, long production process
[0005] Hot-melt dyeing: using open-width padding, which has the advantages of high production efficiency and low energy consumption, but has the disadvantages of poor level dyeing, low color yield, and more floating colors in dark colors
[0006] Supercritical liquid: such as carbon dioxide anhydrous dyeing, this method requires high temperature and high pressure process conditions, complex equipment, high cost of implementation, and there are still potential safety hazards in mass production

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Flash dyeing production method for textiles
  • Flash dyeing production method for textiles
  • Flash dyeing production method for textiles

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Embodiment Construction

[0027] The specific technical solutions of the present invention are further described below, so that those skilled in the art can further understand the present invention, without limiting their rights.

[0028] A flash dyeing production method for textiles. The woven fabric is fed into the oven of a pre-setting machine at a speed of 30-200m / min by a cloth feeding frame, and the fabric is subjected to dry heat treatment at a temperature of 150°C-230°C for 10 -120 seconds, let the fiber expand under high temperature conditions, remove more than 80% of the oil agent, control the oil-water content of the fabric below 0.8%, export it from the oven, and cool the fabric below 45°C through the cooling device to stabilize the fabric shape. Through the cloth storage tank between the pre-shape and the pad dyeing unit, it enters the pad dyeing unit to perform padding and flash dyeing dyeing solution on the fabric. The excess rate of the fabric is controlled at 20-80%, and it enters the n...

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Abstract

Disclosed is a flash dyeing production method for textiles. The method comprises the following steps that (1) a preshaping machine removes an oil agent by means of a high temperature method, the shapeof a fabric is stabilized, and the fabric is subjected to dry heating treatment for 10-120 seconds at the temperature of 150-230 DEG C, so that the oil-water content of the fabric is controlled below0.8%; (2) the fabric is dip-dyed through a pad dyeing unit, and the liquid carrying rate of the dyed fabric is controlled at 20-80%; (3) the dyed fabric is subjected to non-contact pre-drying at 150-220 DEG C; (4) the fabric is sent into a drying and color fixing integrated machine for further drying and color fixing; (5) the fabric after being subjected to drying and color fixing enters a cooling unit to be cooled and spread into a finished product. The invention provides the novel high-efficiency continuous flash dyeing production method and complete equipment. The method is low in cost andenergy consumption, free of water washing and sewage discharge and capable of achieving cleaning integration.

Description

technical field [0001] The invention relates to the technical field of textile dyeing, in particular to a production method for flash dyeing of textiles. Background technique [0002] The textile dyeing process is actually the process of dyeing fibers with dyes, and is a very important part of textile dyeing and finishing. In order to achieve the wearing performance of textiles, after the traditional textile dyeing, the textiles need to be washed, softened, dried and set. The purpose of washing is to remove the floating color and the additives left on the fabric. The color water, sewage, and waste water produced by washing are pollution sources that directly affect the environment. 100% of them must be treated with sewage before they can be reused or discharged. Wastewater treatment costs are currently high. Wastewater treatment is difficult, which not only results in waste of energy, but also secondary re-pollution poses a greater potential hazard to groundwater. Therefo...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D06B3/18D06B15/00D06B19/00D06B23/04D06C7/02D06C7/00D06P1/16
CPCD06B3/18D06B15/00D06B19/0005D06B23/04D06C7/00D06C7/02D06P1/16D10B2331/04
Inventor 张国良张建国徐亚飞樊素贞孙素梅张桂珍赖晶岩潘克强吴建林尹志超
Owner 连云港鹰游新立成纺织科技有限公司
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