Intelligent online detection device based on multi-source information fusion for welded joint

A multi-source information fusion and detection device technology, applied in auxiliary devices, welding equipment, welding equipment, etc., can solve the problems of large electromagnetic pollution, difficulty in welding structural parts, large ultrasonic transmitting and receiving devices, etc., to reduce welding defects , Improve the quality and efficiency of welding operations, and reduce the effect of duplication of labor

Pending Publication Date: 2019-03-19
朱清
View PDF12 Cites 22 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The X-ray method should be detected by radiation, and it is necessary to use radiation protection devices to avoid radiation risks, which leads to its cost process and low safety, and is not suitable for large-scale components and steel structure welding; although magnetic flux detection does not have hard rays. The harm to the human body is so terrible, but its electromagnetic pollution is also very large, which has a certain impact on the peripheral equipment and the environment; The technical requirements for personnel are very high, and the ultrasonic transmitting and receiving devices are relatively large, so it is difficult to realize welding of large-scale structural parts

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Intelligent online detection device based on multi-source information fusion for welded joint
  • Intelligent online detection device based on multi-source information fusion for welded joint
  • Intelligent online detection device based on multi-source information fusion for welded joint

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] This embodiment provides an intelligent online detection device for welding seams based on multi-source information fusion, its structure is as follows figure 2 shown. The welding seam intelligent online detection device is connected with the welding torch. In order to avoid the high temperature splash in the welding process from affecting the detection effect of the camera, and considering the temperature change law of the welding pool, the device is installed at the rear of the welding torch 10mm.

[0033] Specifically, the infrared array sensor in this embodiment uses the MAG160Core thermal imaging chip, the visible light camera uses the OPT-C0620-2M, the video information acquisition module uses the TMS320DM6446 video processing module, and the intelligent processing module Tir-TX2S300 deep learning module, equipped with NVIDIA Jetson TX2 The module, video information acquisition module and intelligent processing module are connected by Ethernet interface, and the ...

Embodiment 2

[0041] This embodiment provides an intelligent online detection device for welding seams based on multi-source information fusion, its structure is as follows image 3 shown. The online detection device is connected with the welding helmet. At the beginning of the welding operation, the administrator initializes the welding project through the system, and inputs the welding parameters into the welding parameter database through manual input or wireless transmission, and transmits them to the server.

[0042] In this embodiment, the infrared array sensor adopts MAG160Core thermal imaging chip, the visible light camera adopts OPT-C0620-2M, the video information acquisition module adopts TMS320DM6446 video processing module, the intelligent processing module Tir-TX2S300 deep learning module, equipped with NVIDIA Jetson TX2 module, video The information collection module and the intelligent processing module are connected by an Ethernet interface, and the wireless data transmissi...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention discloses an intelligent online detection device based on multi-source information fusion for a welded joint. High-quality and time-varying infrared imaging information is acquired according to the welding residue temperature, an infrared light video and a visible light video of a real-time welded joint during the welding process are acquired through an infrared ray array sensor anda visible light camera, the fusion and the intelligent identification of two video information are realized through a video information acquisition module and an intelligent processing module, information such as the weld width, the center path, the welded joint texture and the surface temperature field distribution of the welded joint is acquired, and the quality of the welded joint is evaluatedby utilizing a deep learning algorithm; and the video information and a processing result are sent to a server through a wireless data transmission module, the image splicing and the matched fusing ofthe whole welded joint are carried out through the server according to the obtained infrared and visible light images of the welded joint, and a whole welding process quality evaluation database is built, so that a decision support is provided for welding process evaluation.

Description

Technical field: [0001] The invention relates to a welding seam intelligent online detection device based on multi-source information fusion, which belongs to the technical field of welding seam detection. Background technique: [0002] As an important technical means of modern machinery manufacturing, welding technology is widely used in machinery manufacturing. During the welding process, it is inevitable that human or non-human factors will cause the welding direction to change, which will lead to welding deviation; during the welding process, the change of welding parameters will directly affect the change of the shape of the weld, which will cause welding defects and seriously affect the welding quality. In the welding of important industries such as aerospace, nuclear power, chemical industry containers, high-speed rail manufacturing, and automobile ships, in addition to internal inspection requirements, strict weld appearance and surface defect inspections are require...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): B23K37/00B23K31/12
CPCB23K31/125B23K37/00
Inventor 朱清王纪章
Owner 朱清
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products