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A method for preparing an epoxy pet insulating cylinder suitable for casting dry-type transformers

A technology for dry-type transformers and insulating cylinders, which is applied in insulators, coil manufacturing, sustainable manufacturing/processing, etc., can solve problems such as unfavorable construction and maintenance, blistering, surface wrinkles, etc., and achieves low manufacturing and maintenance costs and simple manufacturing processes. , the effect of good insulation performance

Active Publication Date: 2021-08-06
SUZHOU TAIHU ELECTRIC ADVANCED MATERIAL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, during the production process of the epoxy glass cloth insulating cylinder, it is also prone to defects such as surface wrinkles, delamination, and foaming, which seriously affect its performance.
These problems have seriously limited its development, resulting in a considerable number of customers being forced to choose glass fiber reinforced epoxy resin insulation cylinders. Based on this, a preparation method of epoxy glass cloth insulation cylinders CNCN107973925A has been proposed in the prior art. However, this patent Although it solves the problems of surface wrinkles, delamination, and foaming during the production process, on the one hand, the insulating cylinder produced by it cannot be applied to other dry-type transformers such as cast-type dry-type transformers. The thin-walled type gives it the ability to The mass per unit volume or area can be heavier. When it is applied to cast dry-type transformers, due to the need for insulating materials with a thicker overall thickness (that is, good overall compressive strength), the heavy mass insulating cylinder per unit volume or area is obviously It is not suitable, and it is also not conducive to construction and maintenance. Moreover, this process is reinforced with glass cloth, which not only increases the winding process, but also increases the preparation cost.

Method used

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  • A method for preparing an epoxy pet insulating cylinder suitable for casting dry-type transformers
  • A method for preparing an epoxy pet insulating cylinder suitable for casting dry-type transformers

Examples

Experimental program
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Effect test

Embodiment 1

[0041] A method for preparing an epoxy PET insulating cylinder suitable for casting dry-type transformers, comprising the following steps:

[0042] (1) Put the short PET fiber in an oven, and bake it for more than 48 hours at 60°C;

[0043] (2) 1kg Shin-Etsu silicone modified epoxy resin ES-1001N is added to a mixture of 50 kilograms of ethyl acetate and 49 kilograms of butyl acetate, and stirred evenly to make a dispersant; 40 kilograms of particle size is weighed Titanium dioxide of about 300 nanometers, 20 kilograms of calcium carbonate with a particle size of about 1 micron, and 40 kilograms of fumed silica with a particle size of about 30 nanometers; heat up 100 kilograms of the dispersant prepared above to 60 ° C, and put the measured Titanium dioxide, calcium carbonate, and fumed white carbon black are slowly added to the dispersant in sequence, and stirred with a high-speed mixer at about 60°C for about 3 hours to make a white slurry;

[0044] (3) E-51 bisphenol A epo...

Embodiment 2

[0050] A method for preparing an epoxy PET insulating cylinder suitable for casting dry-type transformers, comprising the following steps:

[0051] (1) Put the short PET fiber in an oven, and bake it for more than 36 hours at 70°C;

[0052] (2) 1kg Shin-Etsu silicone modified epoxy resin ES-1001N is added to a mixture of 50 kilograms of ethyl acetate and 49 kilograms of butyl acetate, and stirred evenly to make a dispersant; 40 kilograms of particle size is weighed Titanium dioxide of about 300 nanometers, 20 kilograms of calcium carbonate with a particle size of about 1 micron, and 40 kilograms of fumed silica with a particle size of about 30 nanometers; heat up 100 kilograms of the dispersant prepared above to 60 ° C, and put the measured Titanium dioxide, calcium carbonate, and fumed white carbon black are slowly added to the dispersant in sequence, and stirred with a high-speed mixer at about 60°C for about 3 hours to make a white slurry;

[0053] (3) E-44 bisphenol A epo...

Embodiment 3

[0059] A method for preparing an epoxy PET insulating cylinder suitable for casting dry-type transformers, comprising the following steps:

[0060] (1) Put the short PET fiber in an oven, and bake it for more than 48 hours at 60°C;

[0061] (2) 1kg Shin-Etsu silicone modified epoxy resin ES-1001N is added to a mixture of 50 kilograms of ethyl acetate and 49 kilograms of butyl acetate, and stirred evenly to make a dispersant; 40 kilograms of particle size is weighed Titanium dioxide of about 300 nanometers, 20 kilograms of calcium carbonate with a particle size of about 1 micron, and 40 kilograms of fumed silica with a particle size of about 30 nanometers; heat up 100 kilograms of the dispersant prepared above to 60 ° C, and put the measured Titanium dioxide, calcium carbonate, and fumed white carbon black are slowly added to the dispersant in sequence, and stirred with a high-speed mixer at about 60°C for about 3 hours to make a white slurry;

[0062] (3) F-51 bisphenol A epo...

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Abstract

The invention discloses a method for preparing an epoxy PET insulating cylinder suitable for casting a dry-type transformer, which comprises: 1) crushing and pulverizing PET non-woven fabrics to obtain pulverized PET short fibers, the length of which is less than 10 mm; 2) Baking the above-mentioned PET short fibers; 3) Mixing the inorganic filler and dispersant to make white pulp; 4) Mixing epoxy resin, curing agent, curing accelerator, white pulp and PET short fibers, wherein The weight percentage of PET short fibers is controlled at 9-20% to make an epoxy resin pre-curing system; 5) inject the epoxy resin pre-curing system into a mold coated with a release agent; 6) put the treated mold into In the oven, solidify, and after completion, take it out, cool it, and take it off; the invention prepares an insulating cylinder that meets the requirements of a cast-type dry-type transformer with a simple process, and has excellent mechanical properties at the same time as low cost and low weight. Electrical performance and thermal conductivity, etc., and energy saving and environmental protection.

Description

technical field [0001] The invention relates to the technical field of insulating materials for cast dry-type transformers, in particular to a method for preparing an epoxy PET insulating cylinder suitable for cast dry-type transformers. Background technique [0002] Dry-type transformers are widely used in local lighting, high-rise buildings, airports, wharf CNC machinery and equipment, etc. With the continuous development of my country's infrastructure construction, its consumption has maintained rapid growth. Dry-type transformers have excellent performance and low production and maintenance costs. At present, about 50% of transformers in my country use dry-type transformers; dry-type transformers include cast-type dry-type transformers, thin-walled dry-type transformers, etc.; [0003] However, there are still many problems in the production of insulating materials for cast dry-type transformers, such as complex processes, a large number of equipment and high investment,...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01F41/12H01B19/00C08L63/00C08L67/02C08K3/22C08K3/26C08K3/36
CPCY02P20/10
Inventor 潘德忠井丰喜顾健峰周林江吴斌杨广生夏智峰
Owner SUZHOU TAIHU ELECTRIC ADVANCED MATERIAL CO LTD