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Molybdenum disulfide/aluminum oxide/graphite lubricating antifriction composite coating and preparation method thereof

A technology of molybdenum disulfide and composite coating, which is used in coatings, devices for coating liquid on surfaces, special surfaces, etc., which can solve the problem of not fully satisfying the complex working environment, expanding the scope of application of molybdenum disulfide coatings, and restricting Industrial application and other issues, to achieve excellent solid lubrication performance, improve poor thermal conductivity, and improve product friction and wear performance.

Inactive Publication Date: 2019-07-12
SHANDONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, a single molybdenum disulfide coating also has disadvantages that cannot be ignored, such as low hardness and poor thermal conductivity, which make it unable to fully meet the complex working environment, and these shortcomings have become restrictions on the use of molybdenum disulfide coatings. main barrier to expansion
[0005] At present, alumina is a compound with high hardness, which can significantly improve the high temperature resistance of coatings, but γ-Al 2 o 3 When used as a paint filler, the coating performance is very poor, and the nanoscale α-Al 2 o 3 Although it can effectively improve the temperature resistance of coatings, its industrial application is limited due to the high cost

Method used

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  • Molybdenum disulfide/aluminum oxide/graphite lubricating antifriction composite coating and preparation method thereof
  • Molybdenum disulfide/aluminum oxide/graphite lubricating antifriction composite coating and preparation method thereof
  • Molybdenum disulfide/aluminum oxide/graphite lubricating antifriction composite coating and preparation method thereof

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preparation example Construction

[0038] Specifically, the present invention provides a kind of preparation method of molybdenum disulfide / aluminum oxide / graphite lubricating antifriction composite coating, the method comprises the following steps:

[0039] Step 1: Grinding, derusting, and degreasing the substrate to obtain a flat, rust-free, and oil-free substrate, and then phosphating the substrate to form a continuous, porous phosphating film on the surface.

[0040] Step 2: Dope a certain quality of alumina and flaky colloidal graphite into the ZBY801 molybdenum disulfide lubricating coating, and stir with a magnetic stirrer to obtain a uniformly mixed composite coating.

[0041] Step 3: preheat the substrate obtained in step 1, and then use the air spraying process to spray the coating prepared in step 2 onto the surface of the preheated substrate to obtain a uniform coating.

[0042] Step 4: Put the composite coating obtained in step 3 into an oven to dry, and then transfer it to a muffle furnace for cur...

Embodiment 1

[0064] Follow the steps below to prepare molybdenum disulfide / alumina / graphite lubricating and antifriction composite coatings:

[0065] (1) Substrate pretreatment

[0066] Take a cut 19*19*8mmHT250 substrate, and polish the substrate with metallographic sandpaper of 400 mesh, 500 mesh, and 600 mesh in sequence. Each metallographic sandpaper is polished about 50 times, and the substrate is rotated 90 degrees each time the sandpaper is replaced. . Measure 48mL of ethanol solution in a 100mL beaker, add 2mL of nitric acid solution into the beaker, disperse ultrasonically at room temperature for 5min to obtain solution A; measure 48mL of ethanol solution in a 100mL beaker, add 2mL of acetone solution into the beaker, Ultrasonic dispersion for 5 minutes to obtain solution B; take 100 mL of deionized water in a 150 mL beaker, add 10 mL of zinc-based phosphating agent solution to the beaker, and ultrasonically disperse at room temperature for 5 minutes to obtain solution C.

[006...

Embodiment 2

[0077] Follow the steps below to prepare molybdenum disulfide / alumina / graphite lubricating and antifriction composite coatings:

[0078] (1) Substrate pretreatment

[0079] Take a cut 19*19*8HT250 substrate, and polish the substrate with metallographic sandpaper of 400 mesh, 500 mesh, and 600 mesh in sequence. Each metallographic sandpaper is polished about 50 times, and the substrate is rotated 90 degrees each time the sandpaper is replaced. . Measure 48mL of ethanol solution in a 100mL beaker, add 2mL of nitric acid solution into the beaker, disperse ultrasonically at room temperature for 5min to obtain solution A; measure 48mL of ethanol solution in a 100mL beaker, add 2mL of acetone solution into the beaker, Ultrasonic dispersion for 5 minutes to obtain solution B; take 100 mL of deionized water in a 150 mL beaker, add 10 mL of zinc-based phosphating agent solution to the beaker, and ultrasonically disperse at room temperature for 5 minutes to obtain solution C.

[0080]...

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Abstract

The invention relates to a molybdenum disulfide / aluminum oxide / graphite lubricating antifriction composite coating and a preparation method thereof, and belongs to the field of material surface coating manufacturing. The composite coating is a molybdenum disulfide composite coating which is subjected to doping modification by adopting spherical aluminum oxide and scale-shaped colloidal graphite, and molybdenum disulfide, the spherical aluminum oxide and the scale-shaped colloidal graphite are uniformly distributed at all positions of the composite coating, so that the friction abrasion performance of the composite coating is obviously improved. The method comprises the following steps that firstly, a substrate is pretreated; then, the spherical aluminum oxide and the scale-shaped colloidalgraphite are doped into a ZBY801 molybdenum disulfide lubricating coating (wherein the molybdenum disulfide content is 20% ), a coating is prepared by using an air spraying process, and finally, thecoating is dried and cured to obtain the molybdenum disulfide / aluminum oxide / graphite lubricating antifriction composite coating. The composite coating prepared by using the method has the advantagesof being simple and convenient in production process, low in cost, good in product friction abrasion performance and the like.

Description

technical field [0001] The invention belongs to the field of material surface coating manufacturing, and in particular relates to a molybdenum disulfide / alumina / graphite lubricating and friction-reducing composite coating and a preparation method thereof. Background technique [0002] The information disclosed in this background section is only intended to increase the understanding of the general background of the present invention, and is not necessarily taken as an acknowledgment or any form of suggestion that the information constitutes the prior art already known to those skilled in the art. [0003] Friction and wear consume huge energy in production and life. According to incomplete statistics, one-third to one-half of the global energy is consumed by friction and wear, and about 80% of machine parts failure is caused by friction and wear. Therefore, how to Reducing the coefficient of friction and reducing the amount of wear play a vital role in saving resources. [...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B05D5/08C09D7/61
CPCB05D5/08C08K3/04C08K7/00C08K7/18C08K2003/3009C09D7/61C09D7/70
Inventor 冯波于化顺张琳赵国庆赵延刚徐宙
Owner SHANDONG UNIV