Superfine extra-high-strength steel wire, steel wire rod, and production method of steel wire rod

A technology of ultra-high strength and production method, applied in furnaces, heat treatment equipment, manufacturing tools, etc., can solve problems such as low tensile strength, performance that cannot meet market demand, and high density of inclusions

Active Publication Date: 2019-09-13
INST OF RES OF IRON & STEEL JIANGSU PROVINCE +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In view of the fact that the wire rod for cutting steel wire prepared by the current production process in this technical field has problems such as large s

Method used

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  • Superfine extra-high-strength steel wire, steel wire rod, and production method of steel wire rod
  • Superfine extra-high-strength steel wire, steel wire rod, and production method of steel wire rod
  • Superfine extra-high-strength steel wire, steel wire rod, and production method of steel wire rod

Examples

Experimental program
Comparison scheme
Effect test

no. 1 approach

[0052] A production method for preparing the wire rod for the ultra-fine ultra-high-strength steel wire, comprising the following steps:

[0053] (1) Melting process

[0054] The charge is melted in a vacuum induction melting furnace, refined and controlled to control the chemical composition and inclusions in the molten steel, and the steel ingot is obtained by tapping and casting.

[0055] Further, after heating and melting the charge until the charge is completely melted, fill the melting chamber with argon to (0.8~1)×10 4 Pa, stir for 2 to 4 minutes, and adjust the temperature to 154015°C for refining. Refining is completed in two times. During one refining period, stir for 2-4 minutes after every 10 minutes of refining, and the duration of one refining is 25-40 minutes; after sampling and analyzing the chemical composition and inclusions in molten steel, add argon to (2.5-3) ×10 4 Pa, add electrolytic manganese, stir for 2 to 4 minutes, enter the secondary refining, th...

Embodiment 1

[0074] (1) Melting

[0075] Melt the charge in a vacuum induction melting furnace, heat until the charge is completely melted, and fill the melting chamber with argon to 0.8×10 4 Pa, stir for 4 minutes, adjust the temperature to 1540°C for refining, during the first refining period, stir for 4 minutes after every 10 minutes of refining, and the length of one refining is 40 minutes; after sampling and analyzing the chemical composition and inclusions in the molten steel, add argon to 2.5× 10 4 Pa, add electrolytic manganese, stir for 4 minutes, enter the secondary refining, the secondary refining time is 25 minutes; take samples for analysis, remove inclusions, stir for 4 minutes, adjust the temperature to 1600 ° C, tap and cast to obtain steel ingots.

[0076] (2) Electroslag remelting

[0077] The smelted steel ingot is used as the base material of the consumable electrode, forged into a consumable electrode rod suitable for electroslag remelting in the electroslag furnace,...

no. 2 approach

[0085] The difference between the second embodiment and the first embodiment is only that the remelting process is different, specifically as follows:

[0086] The remelting process includes a vacuum self-consumable remelting process: the smelted steel ingot is used as a consumable electrode rod, placed in a vacuum consumable remelting furnace, and after arcing is started, the vacuum consumable crystallization is carried out and then remelted to obtain Remelt ingots.

[0087] Preferably, the consumable electrode rod is subjected to vacuum consumable crystallization and remelting at a vacuum degree of 0.01-1 Pa.

[0088] Preferably, the voltage of the electric arc starting is 20-26V, and the arc is 15-20mm.

[0089] Preferably, the melting rate of the vacuum self-consumption remelting is 3.5-4.5 kg / min.

[0090] Except for the above differences, the second embodiment is the same as the first embodiment, and the other processes are the same, and will not be repeated here.

[...

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Abstract

The invention discloses a superfine extra-high-strength steel wire, a steel wire rod for the superfine extra-high-strength steel wire, and a production method of the steel wire rod. The superfine extra-high-strength steel wire is prepared from the chemical components in percentage by mass: 0.90 to 0.96 percent of C, 0.12 to 0.30 percent of Si, 0.30 to 0.65 percent of Mn, 0.10 to 0.30 percent of Cr, less than or equal to 0.004 percent of Al, less than or equal to 0.001 percent of Ti, less than or equal to 0.01 percent of Cu, less than or equal to 0.01 percent of Ni, less than or equal to 0.01 percent of S, less than or equal to 0.01 percent of P, less than or equal to 0.0006 percent of O, less than or equal to 0.0006 percent of N, and the balance Fe and inevitable impurity elements, whereinthe size of an occluded foreign substance is less than or equal to 4mum, and the average density of the brittle occluded foreign substance is less than or equal to 2pieces/mm<2>. The steel wire rod for the superfine extra-high-strength steel wire can be used as base metal for producing the superfine extra-high-strength steel wire with the diameter being 50 to 60mum and the tensile strength beinglarger than or equal to 4500MPa, and the mileage without wire breakage is larger than or equal to 300km in the process of drawing to prepare the superfine extra-high-strength steel wire. The production method comprises the steps of vacuum induction melting, remelting, forging and steel rolling.

Description

technical field [0001] The invention belongs to the technical field of iron and steel smelting, and relates to a wire rod for ultra-fine ultra-high-strength steel wire, and also relates to an ultra-fine ultra-high-strength steel wire further processed from the wire rod for ultra-fine ultra-high-strength steel wire, and a A method for producing a wire rod for ultra-fine ultra-high-strength steel wire. Background technique [0002] Ultra-fine ultra-high-strength steel wire is a kind of high-strength steel wire in industrial applications. It is often used as cutting wire for cutting solar silicon wafers, quartz materials, single crystal silicon and other materials. Cutting wire, also known as cutting wire, cutting steel wire, and cutting wire, is a special wire used for cutting, and it is also a special steel wire with a diameter of less than 0.20mm and a galvanized copper surface. It is widely used as a consumable material In the field of energy, aviation, equipment and publi...

Claims

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Application Information

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IPC IPC(8): C22C38/50C22C38/42C22C38/06C22C38/04C22C38/02C22C33/04C22B9/18
CPCC22C38/50C22C38/42C22C38/06C22C38/04C22C38/02C22C38/002C22C38/001C22C33/04C22B9/18C22C38/18C21D8/065C22C1/02C21C7/10C21C7/076C21C7/064C21C7/068C21D11/005C21D9/52C21D6/004C21D6/00C21D6/008C22C38/008C22C38/44C22C38/46C22C38/48B21B1/024B21B1/16
Inventor 胡显军范金席麻晗方峰承龙
Owner INST OF RES OF IRON & STEEL JIANGSU PROVINCE
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