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Preparation method of stainless steel material

A technology of stainless steel and stainless steel powder, applied in the field of powder metallurgy, can solve the problems of affecting the gloss effect of product appearance, difficult to replace in large quantities by powder metallurgy, and no advantages in mass production, etc., and achieve uniform distribution of nitrogen, high density, and polishing. good performance

Active Publication Date: 2019-11-05
怡力精密制造有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The precision structural appearance parts of smart wearable watches and bracelets have very high appearance requirements for the products. Now the metal appearance structural parts of smart wearable watches and bracelet metal structural parts are similar to the traditional watch processing methods, using stainless steel forging technology, forging For blanks of a certain shape, the post-processing technology adopts the method of CNC lathe turning, the whole processing process is many, the processing cycle is long, the processing cost is high, and there is no advantage in mass production
[0004] The MIM process has the most potential to replace the traditional forging and CNC machine tool turning process methods to form the appearance parts of smart wearable products in the 3C industry, but it is limited to the process characteristics of powder metallurgy itself and it is difficult to achieve mass replacement.
[0005] The basic process of the MIM process: use atomized metal powder and binder for banbury mixing, injection molding, and then degrease and sinter the final shape of the product required for sintering, because the gap between the metal powder particles during the sintering process is impossible The complete closure disappears. In the process of polishing after sintering, the surface will inevitably throw voids, which will affect the appearance gloss effect of the product, and finally reduce the value of the product.

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  • Preparation method of stainless steel material
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preparation example Construction

[0037] According to an embodiment of the present disclosure, a method for preparing a stainless steel material is provided. Such as figure 1 Shown, this preparation method comprises:

[0038] S1. Preparing the billet: inject the feed material prepared by stainless steel powder and binder on the injection machine into a billet of predetermined shape.

[0039] For example, the mass percentage of each component of stainless steel powder is: C≤0.3, Ni≤0.2, Cr: 16.0~18.0, Mo: 2.0~4.0, Si≤1.0, Mn: 10.0~13.0, the balance is Fe and unavoidable ingredients. The above components are capable of forming a high nitrogen nickel-free stainless steel material. For another example, the stainless steel powder may also include at least one of 300 series stainless steel, 400 series stainless steel, duplex stainless steel, 17-4 stainless steel and the like.

[0040] Binders can be used to shape stainless steel powders. For example, the adhesive includes wax-based adhesives, oil-based adhesive...

Embodiment 1

[0066] S01. Preparing a billet: mixing and granulating the stainless steel powder and a binder; then, forming a billet of a predetermined shape by means of mold injection molding on an injection machine. Among them, the stainless steel powder is 316 stainless steel powder. In the mold injection molding process, the process parameters include: the nozzle temperature is controlled at 180°C, the injection pressure is controlled at 80Mpa, and the mold temperature is controlled at 100°C.

[0067] S02. Degreasing: place the billet in a catalytic degreasing furnace, and perform catalytic degreasing on the billet to remove organic matter such as binders. Among them, the degreasing rate was 7.6%. After the catalytic degreasing is completed, the blank is taken out from the catalytic degreasing furnace. Among them, the catalytic degreasing process is as follows: under the condition of feeding acid gas, the temperature of the catalytic degreasing furnace is raised to 120°C at a rate of ...

Embodiment 2

[0086] S01. Preparing a blank: kneading and granulating the stainless steel powder and a binder; then, forming a blank of a predetermined shape on the injection by means of mold injection molding. Among them, the stainless steel powder is high-nitrogen nickel-free stainless steel powder, and the mass percentage of each component of the stainless steel body is: C≤0.3, Ni≤0,2, Cr: 16.0~18.0, Mo: 2.0~4.0 ,Si≤1.0, Mn: 10.0~13.0, the balance is Fe and unavoidable components.

[0087] S02. Degreasing: place the billet in a catalytic degreasing furnace, and perform catalytic degreasing on the billet to remove organic matter such as binders. Among them, the degreasing rate was 7.6%. After the catalytic degreasing is completed, the blank is taken out from the catalytic degreasing furnace. Among them, the catalytic degreasing process is as follows: under the condition of feeding acid gas, the temperature of the catalytic degreasing furnace is raised to 120°C at a rate of 3°C / min, the ...

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Abstract

The invention discloses a preparation method of a stainless steel material. The preparation method comprises the steps of preparing blank; degreasing; and sintering, and placing the blank in a sintering furnace, wherein sintering comprises a, vacuum sintering: under the condition of no gas entering into the furnace, raising the temperature of the sintering furnace to 900-1000 DEG C; b, partial pressure sintering: under the condition of filling the furnace with nitrogen, heating the blank to 1200-1250 DEG C at the furnace temperature of 900-1000 DEG C; c, high temperature sintering: raising thefurnace temperature to 1260-1450 DEG C, and keeping the temperature for the first set time; sintering also comprises three stages of cooling: the first stage, in a nitrogen atmosphere, reducing the furnace temperature to 1100-1000 DEG C; the second stage, at 1100-1000 DEG C, carrying out vacuum heat preservation treatment to remove nitrogen in the blank; and the three stage, in inert gas, quicklycooling to room temperature.

Description

technical field [0001] The invention relates to the technical field of powder metallurgy, and more specifically, the invention relates to a method for preparing a stainless steel material. Background technique [0002] Metal powder injection molding (MIM) is a kind of powder metallurgy process, which is widely used in mass production in the 3C industry due to its process characteristics. [0003] The precision structural appearance parts of smart wearable watches and bracelets have very high appearance requirements for the products. Now the metal appearance structural parts of smart wearable watches and bracelet metal structural parts are similar to the traditional watch processing methods, using stainless steel forging technology, forging To form a blank of a certain shape, the post-processing technology adopts the method of CNC lathe turning. The whole processing process is many, the processing cycle is long, the processing cost is high, and there is no advantage in mass p...

Claims

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Application Information

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IPC IPC(8): B22F3/22B22F3/10C22C33/02C22C38/44C22C38/58C22C38/02
CPCB22F3/101B22F3/1025B22F3/225B22F2999/00C22C33/0285C22C38/001C22C38/02C22C38/44C22C38/58B22F2201/02
Inventor 肖宜仰毛咏发张允继
Owner 怡力精密制造有限公司