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Quick-hardening and high-flexibility cementitious grout and preparation method thereof

A cement-based, caulking technology, applied in the field of caulking in the construction industry, can solve the problems of drying speed, slow hardening speed, insufficient flexibility of the caulking agent, poor early strength and other problems, and achieve excellent water resistance, excellent waterproof effect, The effect of strengthening the toughening effect

Inactive Publication Date: 2019-12-03
FOSHAN KESHUN BUILDING MATERIAL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in the process of extensive use, some technical difficulties and new technical requirements have also appeared in the joint sealant, such as the drying speed and hardening speed of the conventional joint sealant are slow, and the early strength is poor. Generally, it takes 24 hours to completely dry after filling the joint; In a low-temperature and high-humidity environment, in the case of deep joints, the drying time is longer. According to JC / T 1004-2006 "Ceramic Wall and Floor Tile Joint Filler", the compressive strength of the sealant is only 28 days after curing. 15.0MPa
For another example, on some bases with frequent vibrations or large deformations, due to lack of flexibility, conventional joint fillers will crack and fall off, resulting in water seepage.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] A rapid hardening and high flexibility cement-based joint filler, which consists of the following components calculated by mass percentage:

[0043] No. 72.5 quick-hardening sulfoaluminate cement 280g;

[0044] Quartz sand 500g;

[0045] Quartz powder 100g;

[0046] Hydroxypropyl methylcellulose ether 1.5g;

[0047] 50g homemade rubber powder;

[0048] Melamine superplasticizer 1g;

[0049] Calcium formate 0.1g;

[0050] Wood fiber 3g;

[0051] Hydrophobic agent 2g;

[0052] Anti-pantherine agent 2g;

[0053] Titanium dioxide 10.4g;

[0054] Talc powder 40g;

[0055] Metakaolin 10g.

[0056] The preparation process of the fast-hardening and highly flexible cement-based caulking agent is as follows:

[0057] (1) Turn on the control system and set the dosage of cement, aggregate and filler according to the formula quantity;

[0058] (2) Transport the quick-hardening sulfoaluminate cement, aggregate and filler to the pressure delivery tank;

[0059] (3) Put pr...

Embodiment 2

[0063] A rapid hardening and high flexibility cement-based joint filler, which consists of the following components calculated by mass percentage:

[0064] No. 62.5 quick-hardening sulfoaluminate cement 300g;

[0065] Quartz sand 500g;

[0066] Quartz powder 100g;

[0067]Hydroxypropyl methylcellulose ether 2g;

[0068] 50g homemade rubber powder;

[0069] Melamine superplasticizer 1.5g;

[0070] Calcium formate 5g;

[0071] Wood fiber 3g;

[0072] Hydrophobic agent 2g;

[0073] Anti-pantherine agent 2g;

[0074] Titanium dioxide 4.5g;

[0075] Talc powder 25g;

[0076] Metakaolin 5g.

[0077] The preparation method of the rapid hardening and high flexibility cement-based joint filler is the same as that of Example 1.

Embodiment 3

[0079] A rapid hardening and high flexibility cement-based joint filler, which consists of the following components calculated by mass percentage:

[0080] No. 52.5 quick-hardening sulfoaluminate cement 300g;

[0081] Quartz sand 500g;

[0082] Quartz powder 100g;

[0083] Hydroxypropyl methylcellulose ether 2g;

[0084] 40g homemade rubber powder;

[0085] Melamine superplasticizer 2g;

[0086] Calcium formate 3g;

[0087] Wood fiber 3g;

[0088] Hydrophobic agent 2g;

[0089] Anti-pantherine agent 2g;

[0090] Titanium dioxide 6g;

[0091] Talc powder 20g;

[0092] Metakaolin 20g.

[0093] The preparation method of the rapid hardening and high flexibility cement-based joint filler is the same as that of Example 1.

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Abstract

The invention discloses quick-hardening and high-flexibility cementitious grout and a preparation method thereof. The quick-hardening and high-flexibility cementitious grout is prepared from the following components in percentage by mass: 25%-35% of quick-hardening sulphate aluminium cement, 45%-55% of aggregate, 10-15% of padding, 0.05%-0.2% of a water-retaining agent, 2%-5% of self-made rubber powder, 0.01%-0.2% of a water reducing agent, 0.01%-1% of an early strength agent, 0.1%-0.5% of wood fibers, 0.1%-0.5% of a water repellent, 0.1%-0.2% of a whiskering-resistant agent, 0.1%-5% of a pigment, 2-10% of talcum powder, and 0.5-3% of metakaolin. The quick-hardening and high-flexibility cementitious grout has excellent bending ad compressive strength, abrasion resistance and water resistance, the construction period is short, and the situation that when the quick-hardening and high-flexibility cementitious grout is used on certain base layers vibrating frequently or large in deformation, cracking and falling off are still avoided is met.

Description

technical field [0001] The invention relates to the field of joint fillers in the construction industry, in particular, the invention relates to a fast-hardening and highly flexible cement-based joint sealant and a preparation method thereof Background technique [0002] With the advancement of technology, the traditional cement slurry filling brick joints is gradually replaced by a new type of cement-based joint filler. The new type of caulking agent has become more and more widely used in construction in recent years, because its construction method is simple and its colors are diverse, which can meet different environments and different customer needs. However, in the process of extensive use, some technical difficulties and new technical requirements have also appeared in the joint sealant, such as the drying speed and hardening speed of the conventional joint sealant are slow, and the early strength is poor. Generally, it takes 24 hours to completely dry after filling t...

Claims

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Application Information

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IPC IPC(8): C04B28/06
CPCC04B28/06C04B2111/00672C04B2111/20C04B2201/50
Inventor 吴家伟龚兴宇黄莉恒
Owner FOSHAN KESHUN BUILDING MATERIAL CO LTD