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A catalytic cracking catalyst

A catalytic cracking and catalyst technology, applied in catalytic cracking, physical/chemical process catalysts, molecular sieve catalysts, etc., can solve the problems of reducing zeolite selectivity, destroying zeolite structure, high Y-type zeolite, etc., and achieve high heavy oil conversion activity, high The effect of heavy oil conversion ability and high hydrothermal stability

Active Publication Date: 2020-12-04
CHINA PETROLEUM & CHEM CORP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Rare earth-containing high-silicon Y-type zeolite can be prepared by performing multiple rare-earth ion exchanges and multiple high-temperature roasting on NaY zeolite. Zeolite has the following disadvantages: the structure of zeolite can be destroyed due to too harsh hydrothermal treatment conditions, and Y-type zeolite with a high silicon-aluminum ratio cannot be obtained; although the production of aluminum outside the framework is beneficial to improving the stability of zeolite and forming new acid centers, However, too much aluminum outside the framework reduces the selectivity of zeolite; in addition, many dealuminated holes in zeolite cannot be filled by silicon migrated from the framework in time, which often causes lattice defects of zeolite, and the crystallization retention of zeolite is relatively low. Low
However, the Y molecular sieve prepared by this method has poor thermal and hydrothermal stability, and under certain conditions, it can only increase the content of isobutane, but cannot effectively increase the content of isomeric hydrocarbons in gasoline.
[0007] The performance of the ultra-stable molecular sieves prepared by the hydrothermal method or the gas phase method in the prior art cannot well meet the current needs of processing heavy oil and inferior oil and improving the quality of gasoline

Method used

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Embodiment approach

[0048] In the catalytic cracking catalyst preparation method provided by the present invention, the preparation method of the modified Y-type molecular sieve, an embodiment comprises the following steps:

[0049] (1) Perform ion exchange reaction on a mixed solution of NaY molecular sieve (also known as NaY zeolite) and soluble calcium salt and rare earth salt, filter and wash to obtain Y-type molecular sieve with calcium and rare earth conventional unit cell size with reduced sodium oxide content ; The ion exchange is usually exchanged for 30-120 minutes under the conditions of stirring and a temperature of 15-95° C., preferably 65-95° C.;

[0050] (2) Calcium-containing and rare earth-containing conventional Y-type molecular sieves with a reduced sodium oxide content are calcined for 4.5-7 hours at a temperature of 350-480° C. in an atmosphere containing 30-90% by volume of water vapor, and dried, Obtaining a Y-type molecular sieve with a reduced unit cell constant whose wat...

Embodiment 1

[0059] Get 2000 grams of NaY molecular sieves (on a dry basis) and add to 20 liters of decationized aqueous solution and stir to make it evenly mixed, and add 345ml of Ca(NO 3 ) 2 solution (concentration of the solution in terms of CaO is 248g / L), then add 300ml of RE (NO 3 ) 3 Solution (rare earth solution concentration is RE 2 o 3 Calculated as 319g / L), stirred, heated up to 90-95°C and kept for 1 hour, then filtered, washed, and the filter cake was dried at 120°C to obtain a unit cell constant of 2.471nm, a sodium oxide content of 6.6% by weight, and calcium oxide based on CaO. Content 4.9% by weight, RE 2 o 3 A Y-type molecular sieve with a total rare earth content of 4.4% by weight is then roasted for 6 hours at a temperature of 390° C. in an atmosphere containing 50 volume percent water vapor and 50 volume percent air to obtain a Y-type molecular sieve with a unit cell constant of 2.455 nm. After that, carry out Drying process, so that its water content is less tha...

Embodiment 2

[0063] Get 2000 grams of NaY molecular sieves (on a dry basis) and add them to 25 liters of decationized aqueous solution and stir to make them evenly mixed. Add 368ml of CaCl 2 solution (concentration of solution in terms of CaO: 248g / L), 400ml of RECl 3 solution (in RE 2 o 3 The calculated solution concentration is: 319g / L), stirring, heating up to 90-95°C for 1 hour, then filtering, washing, and drying the filter cake at 120°C to obtain a unit cell constant of 2.471nm and a sodium oxide content of 5.2% by weight , Calcium content in terms of CaO is 8.7% by weight, in terms of RE 2 o 3 A Y-type molecular sieve with a total rare earth content of 5.7% by weight is then calcined at a temperature of 450°C and 80% water vapor for 5.5 hours to obtain a Y-type molecular sieve with a unit cell constant of 2.461nm, and then dried to reduce its water content at 1 wt%, then follow SiCl 4 : Y-type zeolite = 0.6:1 weight ratio, feed SiCl vaporized by heating 4 The gas was reacted f...

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Abstract

A catalytic cracking catalyst containing modified Y-type molecular sieve, alumina binder and clay; the CaO content of the modified Y-type molecular sieve is 0.3 to 4% by weight, RE 2 O 3 The content is 2-7% by weight, the sodium oxide content is 0.1-0.5% by weight, the total pore volume is 0.33mL / g-0.39mL / g, and the pore diameter of the modified Y-type molecular sieve is secondary pores of 2nm-100nm. The pore volume accounts for 10% to 25% of the total pore volume, the unit cell constant is 2.440nm to 2.455nm, the non-framework aluminum content in the modified Y-type molecular sieve accounts for no more than 20% of the total aluminum content, and the crystalline The grid collapse temperature should not be lower than 1050°C, and the ratio of B acid content to L acid content should not be lower than 2.30. The catalytic cracking catalyst has higher heavy oil conversion activity and lower coke selectivity, higher gasoline yield, isomeric C4 yield, and higher isomeric hydrocarbon content in gasoline.

Description

technical field [0001] The invention relates to a heavy oil catalytic cracking catalyst and a preparation method thereof. Background technique [0002] At present, the industrial production of high-silicon Y-type zeolite mainly adopts the hydrothermal method. Rare earth-containing high-silicon Y-type zeolite can be prepared by performing multiple rare-earth ion exchanges and multiple high-temperature roasting on NaY zeolite. Zeolite has the following disadvantages: the structure of zeolite can be destroyed due to too harsh hydrothermal treatment conditions, and Y-type zeolite with a high silicon-aluminum ratio cannot be obtained; although the production of aluminum outside the framework is beneficial to improving the stability of zeolite and forming new acid centers, However, too much aluminum outside the framework reduces the selectivity of zeolite; in addition, many dealuminated holes in zeolite cannot be filled by silicon migrated from the framework in time, which often ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B01J29/08B01J37/30B01J37/10B01J35/10C10G11/05
CPCB01J29/088B01J37/30B01J37/10C10G11/05B01J2229/183B01J2229/16B01J2229/32B01J35/617B01J35/633B01J35/647
Inventor 袁帅周灵萍田辉平张蔚琳沙昊陈振宇
Owner CHINA PETROLEUM & CHEM CORP
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