Unlock instant, AI-driven research and patent intelligence for your innovation.

Bus bar for solar module, its preparation method and solar module

A technology for solar modules and bus bars, applied in the field of solar energy, can solve the problems of reduced solder joint spacing, bus bar welding scars, tin layer remelting, etc., and achieve the effects of preventing water vapor corrosion, good high temperature resistance, and not easy to melt tin

Active Publication Date: 2021-08-17
SHANGHAI & SOLAR TECH +2
View PDF0 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, as the number of solder joints on the bus bar increases, the distance between the solder joints decreases. During the welding process, the heat between the two solder joints cannot be transferred out, resulting in the remelting of the tin layer, resulting in the formation of very serious solder scars on the bus bar.
This not only affects the appearance of the component, but also forms copper leakage holes after the tin layer is remelted, thus affecting the reliability of the component

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Bus bar for solar module, its preparation method and solar module
  • Bus bar for solar module, its preparation method and solar module
  • Bus bar for solar module, its preparation method and solar module

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] Such as Figure 4 As shown, this embodiment provides a bus bar 100 for solar modules, the bus bar includes a copper substrate 1, a first metal coating 2 coated on the surface of the copper substrate 1, and a first metal coating 2 coated on the surface of the copper substrate 1. The second metal coating 3 on the surface. Wherein, the second metal coating 3 is a matte tin coating, and the first metal coating 2 is a metal coating for priming to prevent the copper substrate 1 from being corroded by water vapor, usually a metal coating or two metal coatings with less activity. Metal alloy coating.

[0036] In this embodiment, the material of the copper substrate 1 is preferably oxygen-free copper, and the thickness is preferably 0.2-0.5 mm. The copper substrate 1 is the conductor material of the bus bar 100, which is used to collect and output the current of the battery sheet. Therefore, the quality of its electrical conductivity will directly affect the power of the solar...

Embodiment 2

[0041] Such as Figure 5 As shown, the present embodiment provides a bus bar 200 for solar modules, the structure of which is similar to that of the bus bar 100 in Embodiment 1, the only difference is that the material of the first metal plating layer 4 is nickel. As a commonly used primer coating or appearance coating, nickel coating can effectively improve corrosion resistance and wear resistance. Therefore, when the first metal coating 4 is a nickel coating, it can also prevent the copper substrate 1 from being corroded by water vapor. Thereby effectively protecting the effect of the copper substrate.

Embodiment 3

[0043] Such as Figure 6 As shown, this embodiment provides a bus bar 300 for solar modules, its structure is similar to that of the bus bar 100 in Embodiment 1, the only difference is that the first metal plating layer 5 is an alloy plating layer formed of copper and nickel. Copper-nickel coating, as a commonly used base coating or appearance coating, can effectively improve corrosion resistance and wear resistance. Therefore, when the first metal coating 5 is a copper-nickel coating, it can also prevent the copper substrate 1 from being damaged by water vapor. Corrosion to effectively protect the effect of the copper substrate.

[0044] When the first metal coating is an alloy coating, the mass fraction of nickel in the first metal coating is 60-90%.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
thicknessaaaaaaaaaa
Login to View More

Abstract

The invention discloses a bus bar for a solar module, its preparation method and a solar module. The bus bar includes a copper base material, a first metal coating layer coated on the surface of the copper base material, and a metal coating layer coated on the surface of the first metal coating layer. The second metal coating, the first metal coating is a metal coating including copper and nickel or an alloy coating formed by two metals, the second metal coating is a matte tin coating, and the surface of the bus bar is a matte tin coating, which is relatively At present, the bright tin coating used in the bus bar structure has good high temperature resistance, is not easy to melt tin, and is not easy to generate tin whiskers. During the welding process with the electrode, no copper leakage holes will be formed due to the remelting of the tin layer. At the same time, in this A base coating of copper, nickel or copper-nickel alloy is placed between the copper substrate of the bus bar and the matte tin coating, which can effectively prevent the copper substrate from being corroded by water vapor, and can effectively protect the copper even if there are holes in the matte tin layer. Substrate.

Description

technical field [0001] The invention relates to the technical field of solar energy, in particular to a bus bar for a solar module, a preparation method thereof and a solar module. Background technique [0002] In the technical field of solar energy, multiple welding rods are welded to each cell in the solar module, and the welding rods are welded to the bus bar in the middle of each module to form several welding spots. Current bus bars 100' are mostly as figure 1 The shown structure is obtained by coating a certain thickness of a bright tin layer (20') on a copper substrate (10'). [0003] With the development of the industry, multi-busbar (MBB) components have gradually become the mainstream products in the industry. The current product types mainly include six-busbar components, seven-busbar components, nine-busbar components, twelve-busbar components, etc. . Such as figure 2 Shown is the mainstream nine-busbar half-cut module product (2') in the industry, which inc...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C25D5/34C25D3/40C25D3/12C25D3/56C25D3/32C25D5/12C25D5/10H01L31/05
CPCC25D3/12C25D3/32C25D3/40C25D3/562C25D5/10C25D5/12C25D5/34H01L31/0512Y02E10/50
Inventor 陈道远周艳方
Owner SHANGHAI & SOLAR TECH