Preparation method of composite oxygen carrier with compact structure, and product thereof
A composite material and oxygen carrier technology, applied in the field of composite materials, can solve the problems of difficult control, complicated preparation process, high cost, etc., and achieve the effects of stable physical structure and characteristics, easy interface reaction between particles, and low porosity
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[0031] Such as figure 1 As shown, a method for preparing a tightly structured composite oxygen carrier includes the following steps: (1) material pretreatment; (2) material dry mixing; (3) material wet mixing; (4) material extrusion; (5) ) Material spheronization; (6) Dry forming; (7) High temperature calcination;
[0032] It includes the following steps:
[0033] (1) Material pretreatment: Put the initially crushed solid powder in a heating furnace for pre-calcination. After cooling to room temperature, the coarse particles are further ground, and the powders below 100 μm are sieved through a standard sieve for use. In the industrial field, powders with a particle size greater than 100 μm are difficult to use; the purpose of pre-calcination is to improve the mechanical properties of the solid powder precursor. Strengthen or remove the sulfur components contained in the copper ore, the coarse particles are placed in a porcelain boat and calcined in a heating furnace. The pre-calci...
Embodiment 1
[0045] This embodiment provides a method for preparing a composite oxygen carrier by extrusion using solid powder as a raw material, including the following steps:
[0046] (1) Place the coarsely crushed natural copper ore and iron ore in a heating furnace, and calcinate at 500°C for 5 hours in an air atmosphere, then heat to 1000°C and continue calcination at this temperature for 10 hours. The heating rate is 10°C / min. After cooling to room temperature, further grind the coarse particles and sieving out the ones below 100μm for use;
[0047] (2) Fully mix copper ore and iron ore in a mass ratio of 2:8, then add an additional 10wt.% of montmorillonite, and then continuously stir to obtain a uniform powder;
[0048] (3) Put the powder obtained above in a ball mill and mill it at a certain speed for a certain time; the speed of the ball mill is 100r / min, and the time of the ball mill is 5h;
[0049] (4) Add an appropriate amount of tap water to the uniformly stirred powder, and stir wh...
Embodiment 2
[0059] (1) Place the coarse grains of natural copper ore after preliminary crushing in a heating furnace, and calcine at 500℃ for 5 hours in an air atmosphere, then heat up to 1000℃ and continue calcination at this temperature for 10 hours. The heating rate is 10°C / min. After cooling to room temperature, further grind the coarse particles, sieving out the ones below 100μm for use, and also crush the red mud and sieving out the ones below 100μm for use;
[0060] (2) Fully mix the copper ore and red mud according to the mass ratio of 1:8, and then add 10wt.% of montmorillonite, and then continuously stir to obtain a uniform powder;
[0061] (3) Put the evenly stirred powder in a ball mill with a speed of 200r / min and a ball milling time of 2h;
[0062] (4) Add an appropriate amount of tap water to the evenly stirred powder, and stir while adding to obtain a uniform and slightly viscous slurry. The mass fraction of tap water in the slurry is 20%;
[0063] (5) Add the slurry to the extru...
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