Protective grease for bridge inhaul cables, and preparation method thereof

A technology for bridge cables and protective grease, which is applied in the petroleum industry, lubricating compositions, etc., can solve problems such as aggravated grease separation, poor high temperature resistance, and negative impact on engineering, and achieves strong salt spray resistance, good antirust effect, good stability effect

Active Publication Date: 2020-05-08
LIUZHOU OVM STRUCTURE INSPECTION TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, after more than ten years of general cable service, due to the influence of gravity, the anti-corrosion grease will slide from the upper end of the cable to the lower end, especially for the cable in the vertical direction. Poor, poor high temperature resistance, grease separation will occur during long-term use, this phenomenon is very obvious in tropical areas, the seeping grease will eventually drip or penetrate to the outside of the cable structure, contaminating bridge components; In addition, once the anti-corrosion grease is in contact with water for a long time, it will emulsify and turn white; the deterioration or loss of the anti-corrosion grease caused by the above problems makes it unable to perform the expected anti-corrosion protection, which seriously affects the service life of the cable. It also has a negative impact on the project, and even causes safety accidents
The reason for its anti-corrosion failure is mainly that the anti-corrosion lubricating grease usually used in the steel strands of the cables

Method used

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  • Protective grease for bridge inhaul cables, and preparation method thereof
  • Protective grease for bridge inhaul cables, and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Example Embodiment

[0070] Example one:

[0071] A protective grease for bridge cables I and its production method:

[0072] The protective grease I for bridge cables is a mixture of the following components. In the mixture, the content ratio of each component material is calculated as parts by weight:

[0073] 15 parts by weight of polyamide resin, 25 parts by weight of methyl phenyl silicone resin;

[0074] Microcrystalline wax—15 parts by weight of No.90 microcrystalline wax, 5 parts by weight of polytetrafluoroethylene powder;

[0075] 8 parts by weight of naphthenic mineral oil;

[0076] High temperature resistant alkaline filler-12 parts by weight, including 6 parts by weight of talc and 6 parts by weight of dolomite;

[0077] Tackifier-ethylene-propylene copolymer 18 parts by weight; anti-rust agent-barium dinonylnaphthalenesulfonate 6 parts by weight;

[0078] Antioxidant—2,6-tertiary butyl-4-methylphenol 2 parts by weight,

[0079] Flame retardant-17 parts by weight, including 8 parts by weight of tri...

Example Embodiment

[0087] Embodiment two:

[0088] A protective grease for bridge cables II.

[0089] The protective grease II for bridge cables is a mixture of the following components. In the mixture, the proportion of each component material is calculated in parts by weight:

[0090] 18 parts by weight of polyamide resin, 30 parts by weight of methyl phenyl silicone resin;

[0091] Microcrystalline wax—10 parts by weight of No.95 microcrystalline wax, 4 parts by weight of polytetrafluoroethylene powder;

[0092] 10 parts by weight of naphthenic mineral oil, 15 parts by weight of calcium carbonate, high temperature resistant alkaline filler;

[0093] Tackifier-23 parts by weight, including 20 parts by weight of polymethacrylate and 3 parts by weight of petroleum resin;

[0094] Rust inhibitor-10 parts by weight, including 7 parts by weight of barium petroleum sulfonate and 3 parts by weight of lanolin magnesium soap;

[0095] Antioxidant-3 parts by weight of 4,4'-bis(α,α'-dimethylbenzyl)diphenylamine;

[00...

Example

[0104] Embodiment three to embodiment eight:

[0105] A protective grease for bridge cables:

[0106] The protective grease for bridge cables is a mixture composed of the following components. In the mixture, the proportion of each component material is calculated as parts by weight:

[0107] 19-28 parts by weight of polyamide resin, 12-29 parts by weight of methyl phenyl silicone resin,

[0108] 8-20 parts by weight of microcrystalline wax, 3-15 parts by weight of polytetrafluoroethylene powder,

[0109] 5-15 parts by weight of naphthenic mineral oil, 8-20 parts by weight of high temperature resistant alkaline filler,

[0110] 10-25 parts by weight of thickener, 5-15 parts by weight of rust inhibitor,

[0111] 3 to 5 parts by weight of antioxidant and 5 to 20 parts by weight of flame retardant.

[0112] For the specific content of each component in each embodiment, please refer to appendix 1 "List of components (calculated in parts by weight) of protective grease for bridge cables used in...

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PUM

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Abstract

A protective grease for bridge inhaul cables is a mixture comprising 15-28 parts by weight of polyamide resin, 12-30 parts by weight of methyl phenyl silicone resin, 8-20 parts by weight of microcrystalline wax, 3-15 parts by weight of polytetrafluoroethylene micro-powder, 5-15 parts by weight of naphthenic mineral oil, 8-20 parts by weight of a high-temperature-resistant alkaline filler, 10-25 parts by weight of a tackifier, 5-15 parts by weight of an antirust agent, 2-5 parts by weight of an antioxidant and 5-20 parts by weight of a flame retardant. A preparation method of the protective grease comprises the following steps: sequentially adding the components into a heating container, keeping a certain temperature, and stirring. The protective grease for bridge inhaul cables has the advantages of being good in stability, strong in adhesive force, strong in salt spray resistance, long in corrosion inhibition period, strong in lubricating property, not prone to combustion, good in flame retardant effect and the like, and is particularly suitable for sealing protection of the bridge inhaul cables with high requirements for flame retardant property and lubricating property.

Description

technical field [0001] The invention relates to an anti-corrosion sealing material and a preparation method thereof, in particular to a protective grease for bridge cables and a preparation method thereof. Background technique [0002] In order to solve the problem of corrosion of the steel strand of the cable, the prior art usually sprays epoxy powder or galvanizing on the outer layer of the steel strand, then applies anti-corrosion grease, and finally wraps it in a high-density polyethylene plastic sleeve. Multi-layer protection is carried out in order to achieve the goal of the designed service life of the cable system for 30 years. However, after more than ten years of general cable service, due to the influence of gravity, the anti-corrosion grease will slide from the upper end of the cable to the lower end, especially for the cable in the vertical direction. Poor, poor high temperature resistance, grease separation will occur during long-term use, this phenomenon is v...

Claims

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Application Information

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IPC IPC(8): C10M169/00C10M169/04C10N50/10C10N30/12C10N30/06C10N30/08C10N40/34C10N40/32C10N10/04
CPCC10M169/00C10M169/04C10M169/044C10M169/048C10M2217/044C10M2229/042C10M2205/18C10M2203/106C10M2213/062C10M2201/062C10M2201/102C10M2219/044C10M2207/026C10M2223/041C10M2209/084C10M2205/028C10M2215/064C10M2215/222C10M2205/022C10M2205/024
Inventor 庞忠华袁友陈竞杨赓杨立中王晓琳王波韦福堂周庠天李居泽区锡祥陆绍辉
Owner LIUZHOU OVM STRUCTURE INSPECTION TECH
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