Unlock instant, AI-driven research and patent intelligence for your innovation.

Thin-wall flame-retardant polycarbonate material, preparation method and applications thereof

A flame retardant polycarbonate and polycarbonate technology are applied in the field of thin-walled flame-retardant polycarbonate materials and their preparation, and can solve the problems of inability to meet the needs of thin-walled flame-retardant, difficult to achieve mass production, insufficient processing fluidity, and the like. The method is simple and easy to implement, the flame retardant performance is excellent, and the processing fluidity is good.

Active Publication Date: 2020-05-12
WANHUA CHEM GRP CO LTD
View PDF8 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The Chinese invention patent "Flame Retardant Polycarbonate Composition" (Patent No. CN 101747609 B) mentioned that by adding polycarbonate, a silicon compound with a silanol content of 1-10% by weight, and an alkali metal or alkaline earth metal compound, a thin-walled resistor can be prepared. Combustible materials, but PC will degrade in the presence of alkali metals, which will affect the performance of the material, and the composition can only achieve 1.5mmV-0 level, which cannot meet the industry's demand for thin-walled flame retardant
[0005] The Chinese invention patent "A Polycarbonate Composition and Application" (Patent No. CN 108342067 A) mentions the preparation of thin-walled flame-retardant materials by adding polycarbonate, sulfonate flame retardants, anti-dripping agents, and mineral fillers, but The maximum melt index of this composition is only 16.1g / 10min (300°C / 1.2kg), which is not a high-flow flame-retardant PC material, and has the disadvantage of insufficient processing fluidity when preparing complex parts or thin-walled parts
[0006] The Chinese invention patent "A Flame Retardant Polycarbonate Composition" (Patent No. CN 106867221 A) mentions that by adding polycarbonate, inorganic matter encapsulating organosilsesquioxane flame retardant, nitrogen flame retardant, Sulfonate flame retardants, etc., have prepared flame-retardant PC materials, but the organic silsesquioxane flame retardants coated with inorganic substances need to be prepared by grinding, modification, drying and other steps separately, which increases the process flow and is not easy to achieve batch production Production

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Thin-wall flame-retardant polycarbonate material, preparation method and applications thereof
  • Thin-wall flame-retardant polycarbonate material, preparation method and applications thereof
  • Thin-wall flame-retardant polycarbonate material, preparation method and applications thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0073] Including the following raw materials by weight: PC: 30 parts, POK-1: 65 parts, flame retardant-1: 4 parts, EMA: 1 part. Add the thin-walled flame retardant composition to a twin-screw extruder for extrusion and granulation, control the temperature in the processing temperature zone to 240±20°C, and the speed of the main engine at 300±50r / min; extrude the obtained pellets at 90±10°C Dry for 3-4 hours to fully remove moisture; keep the mold clean, control the mold temperature to 80±10°C, the barrel temperature to 240±20°C, the injection speed to 60±10mm / s, and the injection pressure to 70±10bar.

Embodiment 2

[0075] Including the following raw materials by weight: PC: 50 parts, POK-1: 30 parts, flame retardant-1: 10 parts, EMA: 8 parts, other additives: 2 parts. Put the thin-walled flame retardant composition into a twin-screw extruder to extrude and pelletize, control the temperature in the processing temperature zone to 250±20°C, and the speed of the main engine at 300±50r / min; extrude the obtained pellets at 90±10°C Dry for 3-4 hours to fully remove water; keep the mold clean, control the mold temperature to 80±10°C, the barrel temperature to 250±20°C, the injection speed to 60±10mm / s, and the injection pressure to 70±10bar.

Embodiment 3

[0077] Including the following raw materials by weight: PC: 70 parts, POK-1: 10 parts, flame retardant-1: 5 parts, EMA: 5 parts, other additives: 10 parts. Put the thin-walled flame retardant composition into a twin-screw extruder for extrusion and granulation, control the temperature in the processing temperature zone to 260±20°C, and the speed of the main engine at 300±50r / min; extrude the obtained pellets at 90±10°C Dry for 3-4 hours to fully remove moisture; keep the mold clean, control the mold temperature to 80±10°C, the barrel temperature to 260±20°C, the injection speed to 60±10mm / s, and the injection pressure to 70±10bar.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
melt flow indexaaaaaaaaaa
melt flow indexaaaaaaaaaa
melt flow indexaaaaaaaaaa
Login to View More

Abstract

The invention provides a thin-wall flame-retardant polycarbonate material and a preparation method thereof. The thin-wall flame-retardant polycarbonate material comprises 30-95 parts by weight of polycarbonate (PC), 1-65 parts by weight of polyketone (POK), 0.1-40 parts by weight of a flame retardant, 1-20 parts by weight of a flow modifier and 0-40 parts by weight of optional other additives, wherein the sum of the PC, the POK, the flame retardant, the flow modifier and the optional other additives is 100 parts by weight. According to the invention, the method is simple and easy to implement;and by adding the PC, the POK, the the flame retardant, the flow modifier and the optional other additives, the thin-wall flame-retardant polycarbonate material is prepared, has the advantages of good flowability, excellent flame retardancy and high impact strength, and has wide application prospects in the fields of thin-wall flame-retardant materials for electronics, electrics and the like.

Description

technical field [0001] The invention relates to the field of polymer composite materials, in particular to a thin-walled flame-retardant polycarbonate material and its preparation method and application. Background technique [0002] Polycarbonate PC has the advantages of high impact strength, high light transmittance, excellent mechanical properties, good heat resistance, flame retardancy, and good dimensional stability, but PC also has poor processing fluidity, poor chemical resistance, and non-wear resistance. Disadvantages limit the application of PC materials, and with the rapid development of the electrical and electronic industry, the industry trend of thinning and high integration requires flame-retardant materials to achieve stable flame-retardant at a lower thickness, which has great impact on flame-retardant PC materials. Higher requirements are put forward for fluidity and flame retardancy. [0003] Polyketone POK is a material with excellent fluidity, flame ret...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C08L69/00C08L73/00C08L23/08C08K3/22C08K5/521C08K3/34
CPCC08L69/00C08L73/00C08L2201/02C08L23/0869C08L27/18C08K3/2279C08K5/521C08K3/34
Inventor 张钊潘勇军黄岐善
Owner WANHUA CHEM GRP CO LTD