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PVC profile outer cover used in base station antenna and preparation method thereof

A technology of base station antennas and profiled materials, which is applied in the direction of the radiation unit cover, etc., can solve the problems of dielectric properties and UV resistance that cannot meet the use conditions of base station antennas, defective products that cannot be processed, and poor quality stability, etc., to achieve UV resistance. Good, good impact toughness, good dimensional stability

Active Publication Date: 2010-01-27
NANJING UNIV OF TECH +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Generally, manufacturers use ABS, ASA or FRP materials to make antenna cover products. Among them, ABS, ASA and other polymer materials have poor processing performance and high cost when making extruded profile cover products due to their inherent physical properties. Low, poor quality stability during extrusion processing; and FRP materials are inefficient when making such products, the cost of raw materials is high, and because they cannot be reused, they will pollute the environment, and the defective products produced are in an embarrassing situation that cannot be processed
[0004] Polyvinyl chloride (PVC) material is widely used in all walks of life because of its low cost, easy processing, and wide range of material sources, especially in the extrusion molding industry, especially in recent years with the development of PVC modification technology , which greatly expands the application field of this material, but the dielectric properties and UV resistance of commonly used PVC materials still cannot meet the use conditions of base station antennas, and general modified PVC can only improve its mechanical strength and processing performance, so There is an urgent need to develop an optimized and improved PVC material, which can meet the requirements of low dielectric constant, low dielectric loss, UV resistance, environmental protection and low cost while meeting various mechanical performances.

Method used

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  • PVC profile outer cover used in base station antenna and preparation method thereof

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] Raw material formula: 100 parts of PVC, 10 parts of rutile titanium dioxide, 5 parts of calcium carbonate, 1.5 parts of organic tin stabilizer dibutyltin dilaurate, 1.0 parts of calcium stearate, 0.6 parts of paraffin, 0.3 parts of stearic acid, chlorinated polyethylene 6 parts, 2 parts of acrylate processing aid.

[0035] Preparation:

[0036] High-speed powder mixing: put PVC resin, calcium stearate, and organic tin stabilizer into the high-speed mixer, and when the temperature rises to 80°C, add acrylate impact modifiers, processing aids and other additives, and the temperature rises When the temperature reaches 92°C, add inorganic modified fillers such as rutile titanium dioxide and calcium carbonate; when the temperature continues to rise to 115°C, quickly discharge the material into another mixer with jacketed water cooling, and the mixture is in the belt clamp Continue mixing in the water-cooled mixer, and discharge to the silo when the temperature drops to 40°C...

Embodiment 2

[0039] Raw material formula: 100 parts of PVC, 5 parts of rutile titanium dioxide, 5 parts of mica, 1.5 parts of organic tin stabilizer dibutyltin dilaurate, 1.3 parts of calcium stearate, 0.2 parts of zinc stearate, 1.0 parts of polyethylene wax, acrylate 6 parts of impact modifier and 2 parts of acrylate processing aid.

[0040] Preparation:

[0041] High-speed powder mixing: put PVC resin, calcium stearate, zinc stearate, and organotin stabilizer into the high-speed mixer, and when the temperature rises to 85°C, add acrylate impact modifiers, processing aids and other Additives, when the temperature rises to 95°C, add inorganic modified fillers such as rutile titanium dioxide and mica; when the temperature continues to rise to 120°C, quickly discharge the materials into another mixer with jacketed water cooling, and mix The materials are continuously mixed in the jacketed water-cooled mixer, and can be discharged to the silo when the temperature drops to 45°C;

[0042] Tw...

Embodiment 3

[0044]Raw material formula: 100 parts of PVC, 5 parts of rutile titanium dioxide, 5 parts of calcium carbonate, 1 part of organotin stabilizer di-n-octyltin dilaurate, 1.5 parts of calcium stearate, 0.5 parts of polyethylene wax, 0.3 parts of paraffin wax, stearic acid 0.2 parts, 6 parts of acrylate impact modifier, 1.5 parts of acrylate processing aid, 0.3 part of benzophenone ultraviolet light absorber UV-531.

[0045] Preparation:

[0046] High-speed powder mixing: put PVC resin, calcium stearate, and organic tin stabilizer into the high-speed mixer, and when the temperature rises to 83°C, add acrylate impact modifiers, processing aids and other additives, and the temperature rises to 83°C. When the temperature reaches 90°C, add inorganic modified fillers such as rutile titanium dioxide and calcium carbonate; when the temperature continues to rise to 118°C, quickly discharge the material into another mixer with jacketed water cooling, and the mixture is in the belt clamp C...

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Abstract

The invention discloses a PVC profile outer cover used in a base station antenna and a preparation method thereof, which can not only improve the mechanical property, but also greatly improve high and low temperature resistant ageing property and ultraviolet ray resistant property, and greatly improve the electrical property of the material simultaneously. The PVC profile outer cover used in the base station antenna in the invention is manufactured by the following raw materials according to the mass ratio: 100 parts of PVC, 4-10 parts of inorganic modified padding, 0-10 parts of calcium carbonate, 1-2 parts of organic stannum stabilizing agent; 1-2 parts of metal soap stabilizing agent, 0.5-1.5 parts of lubricating agent, 4-12 parts of impact modifier, 1-3 parts of acrylic ester processing agent and 0-0.6 part of light stabilizer.

Description

technical field [0001] The invention relates to a special-shaped material outer cover and a preparation method thereof, and more specifically relates to a PVC special-shaped material outer cover for a base station antenna and a preparation method thereof. Background technique [0002] With the rapid development of the mobile communication industry, the communication base station antenna industry has also obtained great opportunities for development. Each communication base station and antenna must use a large number of plastic products, among which antenna cover products are typical representatives. For example, only Andrews of the United States and RFS of France estimate that the annual demand for radome housing products has reached more than 1 million. Since the microwave communication antenna is placed outdoors for a long time, it is not only required that the outer cover has a low dielectric constant and dielectric loss to meet the reliable transmission of communication ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01Q1/42C08L27/06C08L23/28C08L33/04C08K13/06C08K3/22C08K3/34
Inventor 张军李庆喜向秀琴钱建培肖坚包建宁石巍
Owner NANJING UNIV OF TECH
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