Method and device for assisting in drilling tiny deep holes through electromagnetic-acoustic multi-field compounding

A magnetic field-assisted, drilling technology, applied in boring/drilling, drilling/drilling equipment, manufacturing tools, etc., can solve the problem of speeding up the grinding and damage of micro-drilling tools, long chip removal path, and increased drill force. and other problems, to achieve the effect of improving bending deformation and irregular swinging phenomenon, improving dimensional accuracy and shape and position accuracy, reducing cutting force and tool wear

Active Publication Date: 2020-06-09
BEIJING INSTITUTE OF TECHNOLOGYGY
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Problems solved by technology

However, in the process of micro-deep hole drilling, the rigidity of high-length-to-diameter ratio micro-drilling tools is relatively low, and slippage and deflection are prone to occur during the drilling process, resulting in reduced shape and dimensional accuracy of the processed hole. It is easy to cause bending and twisting of the tool, resulting in tool breakage; in addition, the helical groove of the micro drill bit for processing tiny deep holes is shallow and the chip removal path is long. At the same time, the for

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  • Method and device for assisting in drilling tiny deep holes through electromagnetic-acoustic multi-field compounding

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Embodiment

[0042] A method and device for drilling tiny deep holes with the aid of electromagnetic acoustic multi-field compounding are used to process tiny deep holes with a diameter of 0.5mm and a hole depth of 5mm on a mold steel material. The drilling tool 3 is a cemented carbide drill bit, and the tool-workpiece cutting area is placed in a pulsed magnetic field between two magnetic poles 4 during processing. The vibration frequency of the ultrasonic vibration tool holder 2 is set to 25kHz, and the amplitude is set to 6 μm; the voltage of the pulse electric field is set to 2V, the frequency is set to 300Hz, and the pulse duty cycle is set to 50%; the pulse magnetic field intensity is set to 2.5T, the frequency is set to 20Hz. On the machine tool, the spindle speed is set to 20000r / min, the drilling feed rate is 10mm / min, the pecking drilling method is adopted, and the pecking drilling step depth is 50μm.

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Abstract

The invention relates to a method and device for assisting in drilling tiny deep holes through electromagnetic-acoustic multi-field compounding. The device comprises an ultrasonic vibration cutter handle, an ultrasonic generator, a magnetic field auxiliary machining system, a copper electrode, an insulation cushion block and a pulse power source. For the characteristics of drilling of the tiny deep holes, machining is assisted through the coupling function of a pulse electric field, a pulse magnetic field and ultrasonic vibration, the chip breaking and chip discharging performance can be greatly improved, the drilling force and cutter wear can be reduced, the service life of a cutter can be prolonged, the size precision, form and position precision and hole wall quality of the tiny deep holes can be improved, and precision machining of tiny deep holes of difficult-to-machine materials is achieved.

Description

technical field [0001] The invention belongs to the technical field of mechanical processing, and in particular relates to a method and a device for drilling tiny deep holes with electromagnetic-acoustic multi-field compound auxiliary drilling. Background technique [0002] With the rapid development of advanced manufacturing industry, industrial products tend to be miniaturized gradually, and tiny deep-hole parts are more and more widely used in important fields such as aviation, aerospace, electronics, and precision instruments. These small deep hole parts are mostly used in high temperature, high cold, high stress and other occasions, and are generally made of difficult-to-machine materials such as stainless steel, high-strength steel, and titanium alloys. Micro-drilling technology is an effective method for processing tiny deep holes, which has the advantages of a wide range of machinable materials, low processing cost, and high processing quality. However, in the proce...

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Application Information

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IPC IPC(8): B23B35/00B23B41/14
CPCB23B35/00B23B41/14B23B2270/10B23B2270/32B23B2270/38B23B2270/54
Inventor 梁志强马悦杜宇超王西彬周天丰赵文祥解丽静焦黎刘志兵
Owner BEIJING INSTITUTE OF TECHNOLOGYGY
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