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Low-temperature sintered ceramic material and preparation method thereof

A technology of low temperature sintering ceramics and sintering aids, applied in the field of dielectric ceramic preparation, can solve the problems of deviation of ceramic components from stoichiometric ratio, affecting mass production, PbO volatilization, etc., achieving comprehensive storage density and high storage efficiency, and good use value. and application prospects, the effect of sintering and densification

Pending Publication Date: 2020-11-20
GUANGDONG UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

One is that PbO volatilizes seriously during high-temperature sintering, which causes the ceramic composition to deviate from the stoichiometric ratio, performance decline and environmental pollution
Second, with the development of devices towards high performance, integration and miniaturization, the noble metal internal electrodes used in laminated ceramics, such as Pt, Ag, etc., are expensive, resulting in increased costs and affecting mass production.

Method used

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  • Low-temperature sintered ceramic material and preparation method thereof
  • Low-temperature sintered ceramic material and preparation method thereof
  • Low-temperature sintered ceramic material and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] Preparation of low-temperature sintered PLZT ceramics under the addition of 2wt% in embodiment 1

[0028] A preparation method of low-temperature sintered PLZT ceramics, first, PbO, La 2 o 3 , ZrO 2 and TiO 2 Weighing, because lead is volatile, so PbO should be added by 3% to 5%, then put into the ball mill tank, use agate balls to mill, dry, and prepare mixed dry material; sieve the mixed dry material, and then heat up to Pre-fire at 900°C, keep it warm for 2 to 3 hours, and cool with the furnace to obtain PLZT calcined powder; add 2wt%, 4wt%, and 6wt% flux to the calcined powder for secondary ball milling to mix evenly, and dry , sieved to obtain a powder; adding 5-10% PVB solution in the powder as a binder for dry pressing; cold isostatic pressing the preliminarily formed sample; Put it into the muffle furnace, first raise the temperature to 600°C at 3°C / min, then keep it warm for 4h to 5h to complete debinding; The temperature was raised to 920°C in min, and th...

Embodiment 2

[0031] Embodiment 2 Adding 4wt% flux to prepare low-temperature sintered PLZT ceramics

[0032] A preparation method of low-temperature sintered PLZT ceramics, first, PbO, La 2 o 3 , ZrO 2 and TiO 2 Weighing, because lead is volatile, so PbO should be added by 3% to 5%, then put into the ball mill tank, use agate balls to mill, dry, and prepare mixed dry material; sieve the mixed dry material, and then heat up to Pre-fire at 900°C, keep warm for 2 to 3 hours, and cool with the furnace to obtain PLZT pre-fired powder; add 4wt% flux to the pre-fired powder for secondary ball milling to mix evenly, dry, sieve, and make powder material; add PVB solution with a mass percentage of 5 to 10% in the powder as a binder, and perform dry pressing; cold isostatic pressing of the preliminary formed sample; put the final sample into a muffle furnace, First heat up to 600°C at 3°C / min, then keep warm for 4h to 5h to complete debinding; then heat up to T at a heating rate of 5°C / min 1 , a...

Embodiment 3

[0034] Example 3 Adding 6wt% flux to prepare low temperature sintered PLZT ceramics

[0035] A preparation method of low-temperature sintered PLZT ceramics, first, PbO, La 2 o 3 , ZrO2 and TiO 2 Weighing, because lead is volatile, so PbO should be added by 3% to 5%, then put into the ball mill tank, use agate balls to mill, dry, and prepare mixed dry material; sieve the mixed dry material, and then heat up to Pre-fire at 900°C, keep it warm for 2 to 3 hours, and cool with the furnace to obtain PLZT calcined powder; add 2wt% flux to the calcined powder and perform secondary ball milling to mix evenly. After drying, sieving, the prepared powder material; add PVB solution with a mass percentage of 5 to 10% in the powder as a binder, and perform dry pressing; cold isostatic pressing of the preliminary formed sample; put the final sample into a muffle furnace, First heat up to 600°C at 3°C / min, then keep warm for 4h to 5h to complete debinding; then heat up to T at a heating rat...

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Abstract

The invention belongs to the field of dielectric ceramic preparation, and discloses a low-temperature sintered ceramic material and a preparation method thereof. According to the preparation method ofthe lanthanum-doped lead zirconate titanate ceramic, a mixture of lithium carbonate and bismuth oxide with a low eutectic point is used as a fluxing agent, the preparation method comprises the following steps: weighing and preparing the fluxing agent and PLZT powder, crushing, carrying out dry pressing molding according to a ceramic process, carrying out isostatic cool pressing, putting into a muffle furnace, heating to 600 DEG C at a speed of 3 DEG C / min, carrying out heat preservation for 4-5 hours to complete rubber discharging, heating to 900 DEG C at a heating rate of 5 DEG C / min, heating to 920-950 DEG C at a heating rate of 5 DEG C / min after heat preservation is finished, and cooling along with the furnace after heat preservation to obtain the low-temperature sintered ceramic material. The sintering temperature is low, the process is simple, the cost is low, sintering is compact, the comprehensive storage density and the storage efficiency of the ceramic are high, and the ceramic has great practical value and application prospects.

Description

technical field [0001] The invention belongs to the field of dielectric ceramic preparation, in particular to a low-temperature sintered ceramic material and a preparation method thereof. Background technique [0002] With the rapid development of electronic technology and the advancement of materials, electrodes and manufacturing technology, high-voltage ceramic capacitors are more and more widely used in high-voltage and high-power fields; in addition to high compressive strength, they must also have high low Loss, high energy storage, high stability, etc., but the sintering temperature of general high-voltage ceramic capacitors in the prior art is 1300°C to 1400°C. Lanthanum doped lead zirconate titanate La 2 o 3 -PbZrO 3 -PbTiO 3 (referred to as PLZT) is a ceramic with the highest sintering temperature in PZT, and the sintering temperature is usually above 1340°C. [0003] With the rise of electronic devices and the development of integrated circuit technology, vari...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/472C04B35/622C04B35/638C04B35/64
CPCC04B35/472C04B35/622C04B35/638C04B35/64C04B2235/3244C04B2235/3227C04B2235/6562C04B2235/6567C04B2235/661
Inventor 鲁圣国焦志伟陈先义许一文李毅姚英邦梁波陶涛
Owner GUANGDONG UNIV OF TECH