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A kind of high strength and toughness ductile iron and preparation method thereof

A tough ball and cast iron technology, which is applied in the field of high-strength ductile cast iron and its preparation, can solve the problems that the mechanical properties of castings cannot meet the use requirements, poor mechanical properties, long production cycle, etc., and reduce the difficulty and cost of mold preparation. Method Simple and effective in reducing segregation

Active Publication Date: 2022-03-11
长沙合丰耐磨材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Sand casting ductile iron is prone to coarse structure, segregation, shrinkage porosity, and poor mechanical properties. It is necessary to add alloy elements and perform subsequent heat treatment to increase the number of pearlite and improve strength, which will lead to long production cycle and high cost.
In addition, in sand casting ductile iron, the strength and plasticity are mutually restricted. Increasing the strength will lead to a significant decrease in plasticity, and the mechanical properties of castings often fail to meet the requirements for use.

Method used

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  • A kind of high strength and toughness ductile iron and preparation method thereof
  • A kind of high strength and toughness ductile iron and preparation method thereof
  • A kind of high strength and toughness ductile iron and preparation method thereof

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Effect test

Embodiment 1

[0030] A high-strength ductile cast iron and a preparation method thereof, the steps are as follows:

[0031] (1) The raw materials are mixed according to the composition percentage. The content of C in ductile iron is 3.8%, the content of Si is 2.2%, the content of Mn is 0.9%, the content of P is 0.05%, the content of S is 0.03%, the content of Mg is 0.05%, and the balance is Fe ;

[0032] (2) Prepare the sand mold according to the size of the required workpiece, add steel plates on the upper and lower sides of the sand mold, the wall thickness of the steel plate is 30mm, and fix the cooling water pipe around the outside of the steel plate. The inner diameter of the water pipe is 10mm, and the cooling water is fed into it. ℃, using top pouring pouring system, waiting for pouring;

[0033] (3) Use an intermediate frequency induction furnace for smelting, first add pig iron for ductile iron, scrap steel and recarburizer, the smelting temperature is 1400°C, after complete melti...

Embodiment 2

[0038] A high-strength ductile cast iron and a preparation method thereof, the steps are as follows:

[0039] (1) The raw materials are mixed according to the composition percentage. The content of C in ductile iron is 3.8%, the content of Si is 2.2%, the content of Mn is 0.9%, the content of P is 0.05%, the content of S is 0.03%, the content of Mg is 0.05%, and the balance is Fe ;

[0040] (2) Prepare the sand mold according to the size of the required workpiece, add steel plates on the upper and lower sides of the sand mold, the wall thickness of the steel plate is 50mm, and fix the cooling water pipe around the outer side of the steel plate. ℃, using top pouring pouring system, waiting for pouring;

[0041] (3) Use an intermediate frequency induction furnace for smelting, first add pig iron for ductile iron, scrap steel and recarburizer, the smelting temperature is 1400°C, after complete melting, add ferromanganese and ferrosilicon, and heat up to 1500°C;

[0042](4) Pour...

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Abstract

The invention provides a high-strength ductile cast iron and a preparation method thereof, belonging to the field of cast iron smelting and casting. Aiming at the problem that the high-strength ductile iron cannot satisfy the high tensile strength and elongation at the same time during sand casting, the composition of a high-strength ductile iron according to the present invention is C: 3.6-4.2%, Si: 2.0-2.5% , Mn: 0.6-1.2%, P: ≤0.1%, S: ≤0.03%, Mg: 0.03-0.08%, and the balance is Fe; special molds for steel plates and cooling pipes are added above and below the sand mold for ductile iron Melting and casting, without heat treatment process, can realize the effective control of pearlite content, and obtain pearlite ductile iron castings with dense structure. The prepared nodular cast iron workpiece has fewer casting defects, excellent mechanical properties, a tensile strength greater than 650MPa, and an elongation greater than 8%, and is suitable for large-scale production applications.

Description

technical field [0001] The invention provides a high-strength ductile cast iron and a preparation method thereof, belonging to the field of cast iron smelting and casting. [0002] technical background [0003] Ductile cast iron is a high-performance cast iron material. It is mainly characterized by containing spherical graphite. It is often used to manufacture parts with high requirements for strength, plasticity, toughness, wear resistance and dimensional stability. It is widely used in rail transit, metallurgical mining, Agriculture, navigation and other industries, especially high-strength ductile iron, can replace the use of cast steel and forged steel, effectively reduce costs, and have a good market prospect. [0004] Sand casting ductile iron is prone to coarse structure, segregation, shrinkage porosity, and poor mechanical properties. It needs to add alloy elements and carry out subsequent heat treatment to increase the number of pearlite and improve strength, which ...

Claims

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Application Information

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IPC IPC(8): C22C37/04C22C37/10C22C33/08B22C9/02B22D27/04
CPCC22C37/04C22C37/10C22C33/08B22C9/02B22D27/04
Inventor 李正龙刘祖铭李建尹莉丁秋宏
Owner 长沙合丰耐磨材料有限公司
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