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High-strength carbon nanofiber membrane and preparation method thereof

A carbon nanofiber, high-strength technology, applied in the direction of heating/cooling fabrics, textiles and papermaking, fabric surface trimming, etc., can solve the problems of small molecular effects, expensive equipment, fiber breakage, etc., to reduce fiber breakage and avoid Effects of Structural Defects

Active Publication Date: 2020-12-04
DONGHUA UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

Chemical vapor deposition, that is, the catalytic synthesis method, decomposes carbon precursors (usually hydrocarbons) with the help of metal catalyst particles, and then rearranges carbon atoms into carbon substances. The reaction between carbon raw materials and catalyst particles generally occurs between Ar and H 2 However, the carbon nanofibers prepared by chemical vapor deposition are wavy, easy to entangle with each other, difficult to assemble and process, and the production rate is low and the equipment is expensive; Electrospinning technology Provides a direct and cost-effective method to fabricate submicron-scale continuous carbon fibers, so electrospinning is the most commonly used method for fabricating carbon nanofibers, and carbon nanofibers derived from electrospinning are continuous and relatively well-aligned, and the structure can control, ideal for strengthening, hardening and toughening polymers
[0004] However, in addition to the solvent evaporated under the action of high pressure, there are still some solvent residues in the fiber membrane collected by electrospinning.
The unevaporated solvent molecules remaining between the randomly oriented polymer chains will be volatilized instantly under the high temperature of the subsequent heat treatment. This violent volatilization will leave abundant structural defects (micropores), and at the same time due to the During the process, the stretching and orientation of the polymer chains are not uniform, and the polymer chains are entangled. It is easy to relax the macromolecular chains with the increase of the chain mobility in the traditional heat treatment process, which leads to the shrinkage of the fibers and is accompanied by a large area. Fiber fractures, which will affect the fracture strength of the final carbon nanofiber membrane
[0005] In order to solve the above problems, a series of studies have been carried out in the prior art. Patent CN200810126593.0 discloses a method and device for removing solvent in polyethylene fibers. The main steps are: a) extruding polyethylene fibers; b) extracting through step a ) solvent in polyethylene fibers, but it is mainly suitable for the situation where the residual amount of solvent is large, and has little effect on the trace solvent molecules coated by the entanglement of molecular chains in nanofibers; the paper "Optimization of stabilization conditions for electrospun polyacrylonitrile nanofibers." (Polymer Degradation and Stability, Volume 97, Issue 8, August 2012, Pages 1511-1519.) The optimal pre-oxidation conditions were obtained: under a constant load of 1kN, it was heated at a heating rate of 2°C / min from 30°C to Heat treatment at 280°C for 2 hours, however, it did not take effective measures for the removal of residual solvents and the fiber breakage did not improve

Method used

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  • High-strength carbon nanofiber membrane and preparation method thereof
  • High-strength carbon nanofiber membrane and preparation method thereof
  • High-strength carbon nanofiber membrane and preparation method thereof

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Embodiment 1

[0028]A method for preparing a high-strength carbon nanofiber membrane, the specific process is: preparation of spinning solution→electrospinning→preheating treatment→preoxidation treatment→carbonization; wherein, the spinning solution is composed of polymer and solvent, the concentration is 12wt%, the polymer is PAN homopolymer, and the solvent is DMF; the process parameters of electrospinning are: spinning solution perfusion speed 0.5mL / h, voltage 22kV, humidity 35%, temperature 27°C, spinning distance 20cm, The roller speed is 100rpm; the preheating process is: heat the fiber film from 25°C to 155°C at a heating rate of 1°C / min and then keep it warm for 1h; the preoxidation treatment process is: heating the fiber film at a heating rate of 1°C / min The fiber membrane is heated from 155°C to 280°C and then kept for 1 hour, and then naturally cooled to 30°C; the carbonization process is as follows: the fiber membrane is heated from 30°C to 900°C at a heating rate of 5°C / min, the...

Embodiment 2

[0035] A method for preparing a high-strength carbon nanofiber membrane, the specific process is: preparation of spinning solution→electrospinning→preheating treatment→preoxidation treatment→carbonization; wherein, the spinning solution is composed of polymer and solvent, the concentration The polymer is PVP homopolymer, the solvent is a mixture of ethanol and DMAc with a mass ratio of 1:1; the process parameters of electrospinning are: spinning solution perfusion speed 0.6mL / h, voltage 20kV, humidity 40 %, the temperature is 30°C, the spinning distance is 18cm, and the roller speed is 118rpm; the preheating process is as follows: the fiber membrane is heated from 28°C to 165°C at a heating rate of 2°C / min and then kept for 1.1h; The process is: heat the fiber membrane from 165°C to 281°C at a heating rate of 2°C / min, hold it for 1.2 hours, and then cool it down to 32°C naturally; the carbonization process is: heat the fiber membrane at a heating rate of 5°C / min from Heat at 3...

Embodiment 3

[0037] A method for preparing a high-strength carbon nanofiber membrane, the specific process is: preparation of spinning solution→electrospinning→preheating treatment→preoxidation treatment→carbonization; wherein, the spinning solution is composed of polymer and solvent, the concentration is 10wt%, the polymer is poly(acrylonitrile-methyl acrylate), and the solvent is DMF; the process parameters of electrospinning are: spinning solution perfusion speed 0.7mL / h, voltage 24kV, humidity 30%, temperature 28°C, The spinning distance is 17cm, and the roller speed is 132rpm; the preheating process is: heating the fiber membrane from 30°C to 110°C at a heating rate of 3°C / min and then keeping it warm for 1.5h; the preoxidation process is: heating at 3°C Heat the fiber membrane from 110°C to 282°C at a heating rate of 1.6 hours, then cool it down to 38°C naturally; the carbonization process is: heat the fiber membrane from 38°C to 1500°C at a heating rate of 10°C / min Then keep it warm...

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Abstract

The invention relates to a high-strength carbon nanofiber membrane and a preparation method thereof. The preparation method comprises an electrostatic spinning procedure and a pre-oxidation treatmentprocedure and further comprises a preheating treatment procedure located between the electrostatic spinning procedure and the pre-oxidation treatment procedure, the starting temperature of preheatingtreatment is room temperature, the heating rate is 1-5 DEG C / min, the terminal temperature is (T+a) DEG C, T = max {Tb, Tg}, Ta is the boiling point of a solvent for electrostatic spinning, Tg is theglass-transition temperature of the polymer for electrostatic spinning, a is -5-5, and the heat preservation time is 1-2 hours; and the breaking strength of the finally prepared high-strength carbon nanofiber membrane is 70-120 MPa. According to the preparation method of the high-strength carbon nanofiber membrane, solvent molecules entangled by disorderly-oriented molecular chains can be effectively removed, a large number of structural defects caused by subsequent solvent removal are avoided, meanwhile, fiber breakage is effectively reduced, the fiber breakage number is reduced to about onetenth of the original fiber breakage number, and the breaking strength of the finally prepared high-strength carbon nanofiber membrane is far higher than that in the prior art.

Description

technical field [0001] The invention belongs to the technical field of carbon nanofiber membranes, and relates to a high-strength carbon nanofiber membrane and a preparation method thereof. Background technique [0002] Carbon nanofibers with diameters in the range of submicron and nanometers in a continuous arrangement form, due to their good chemical resistance, ultra-high specific surface area, good thermal stability, excellent electrical conductivity, high stiffness and low density And other comprehensive properties, it shows great application potential in composite materials, supercapacitors, catalyst supports, solar cells, sensors and other fields. [0003] Carbon nanofibers can generally be prepared by the following two methods: chemical vapor deposition and electrospinning. Chemical vapor deposition, that is, the catalytic synthesis method, decomposes carbon precursors (usually hydrocarbons) with the help of metal catalyst particles, and then rearranges carbon atoms...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D04H1/4382D04H1/728D04H1/4326D04H1/43D06C7/04
CPCD04H1/43D04H1/4326D04H1/4382D04H1/728D06C7/04
Inventor 胡国芳张骁骅刘晓艳俞建勇丁彬
Owner DONGHUA UNIV
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