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A kind of beneficiation method of using magnetite concentrate to prepare ultra-pure iron concentrate

A technology of ultra-pure iron concentrate and ore dressing method, which is applied in the direction of chemical instruments and methods, flotation, wet separation, etc., and can solve the problem that the iron grade of concentrate is not ideal, it is not conducive to large-scale production, and the grade of iron concentrate is not high. problems, to achieve the effects of small footprint, easy control, and simple system

Active Publication Date: 2022-03-11
SINOSTEEL MAANSHAN INST OF MINING RES CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

"Modern Mining" 2016 No. 11 "Experiment on Preparation of Ultra-pure Iron Concentrate by Deep Processing of an Ordinary Iron Concentrate in Liaoning" article. Flotation purification can obtain iron grade of 71.91%, SiO 2 Ultra-pure iron concentrate with 0.23% content and 0.21% acid insoluble matter, due to the lack of stage grinding, the iron grade of the concentrate is not high
"A method for preparing ultra-pure iron concentrate powder by using ordinary grade iron ore" (CN104673993A), the iron concentrate pre-enriched by physical methods is mixed with 10-40wt% sodium hydroxide solution at a volume ratio of 1:4 reaction, the heating temperature of the material in the reactor is 160-180°C, the stirring speed is 60-120r / min, the pressure is 0.25-0.5MPa, the reaction time is 0.5-2.5h, and then filtered and washed to obtain a TFe grade of 69.0%- 71.5% ultra-pure iron concentrate powder, this process requires high equipment, which is not conducive to large-scale production, and the grade of iron concentrate is still not ideal

Method used

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  • A kind of beneficiation method of using magnetite concentrate to prepare ultra-pure iron concentrate

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Experimental program
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Effect test

Embodiment 1

[0023] The TFe grade of a commercial-grade magnetite concentrate in China is 67.84%, and the main impurity is SiO 2 、Al 2 o 3 , CaO, and MgO contents are 5.20%, 0.36%, 0.028%, and 0.024%, respectively, and the contents of other impurity elements are relatively low.

[0024] The ore sample is separated by stage grinding, stage magnetic separation-reverse flotation process. First, it undergoes a stage of ball milling, classification, and magnetic separation. The overflow particle size of the spiral classifier is -0.076mm, accounting for 90%. / m, the magnetic separation concentrate obtained is then adopted a grinding and grading system composed of a vertical stirring mill and a hydrocyclone. The overflow particle size of the cyclone is -0.038mm, accounting for 95%. One-time selection, roughing magnetic field intensity is 143.31kA / m, roughing concentrate is demagnetized and then refined, and the magnetic field strength of selection is 95.54kA / m, concentrated ore is concentrated ...

Embodiment 2

[0026] The TFe grade of a commercial grade magnetite concentrate in China is 66.72%, and the main impurity is SiO 2 、Al 2 o 3 , CaO, and MgO contents are 6.18%, 0.68%, 0.28%, and 0.22%, respectively, and the contents of other impurity elements are relatively low.

[0027]The ore sample is separated by stage grinding, stage magnetic separation-reverse flotation process. First, it undergoes a stage of ball milling, grading, and magnetic separation. / m, the magnetic separation concentrate obtained is then adopted a grinding and grading system composed of a vertical stirring mill and a hydrocyclone. The overflow particle size of the cyclone is -0.038mm, accounting for 90%. One-time selection, roughing magnetic field intensity is 159.24kA / m, roughing concentrate demagnetization treatment and then concentration, selection magnetic field strength is 127.39kA / m, selection concentrate is concentrated after demagnetization treatment, concentrated underflow to Into the reverse flotati...

Embodiment 3

[0029] The TFe grade of a commercial grade magnetite concentrate in China is 68.20%, and the main impurity is SiO 2 、Al 2 o 3 , CaO, and MgO contents are 4.53%, 0.27%, 0.024%, and 0.020%, respectively, and the contents of other impurity elements are relatively low.

[0030] The ore sample is separated by stage grinding, stage magnetic separation-reverse flotation process. First, it undergoes a stage of ball milling, grading, and magnetic separation. / m, the magnetic separation concentrate obtained is then adopted a grinding and grading system composed of a vertical stirring mill and a hydrocyclone. The overflow particle size of the cyclone is -0.038mm, accounting for 90%. One-time selection, roughing magnetic field intensity is 127.39kA / m, roughing concentrate is demagnetized and then refined, the magnetic field strength of selection is 95.54kA / m, concentrated concentrate is concentrated after demagnetization, and the concentrated underflow is given to Enter the reverse flo...

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Abstract

The invention discloses an ore dressing method for preparing ultra-pure iron concentrate by adopting magnetite concentrate, which adopts one-stage grinding-classification-one-stage weak magnetic separation, one-stage weak magnetic separation concentrate dehydration, and two-stage grinding-classification , Second-stage weak magnetic separation roughing-demagnetization-second-stage weak magnetic separation and concentration, second-stage weak magnetic separation concentrate demagnetization-concentration operation: demagnetize the obtained second-stage weak magnetic separation concentrate treatment, followed by concentration and reverse flotation operations to finally obtain TFe>72.0%, SiO 2 Ultra-pure iron concentrate with content ≤0.20%, acid insoluble matter ≤0.17%, and high-purity iron concentrate with TFe>70.7%. The collector for the reverse flotation operation of the present invention is a solution of dodecylamine and glacial acetic acid which is modified by heating according to the mass ratio of 4:1. The method of the invention has the advantages of flexible mineral processing process, stable and reliable, strong applicability, high efficiency and energy saving. The flotation reagent system is simple, the source is wide, the dosage is small, the selectivity is good, and it is very friendly to the environment and other excellent properties.

Description

technical field [0001] The invention belongs to the technical field of iron ore beneficiation, and in particular relates to a beneficiation method for processing ultra-pure iron concentrate by using commercial-grade magnetite concentrate, especially suitable for high-quality commercial-grade magnetite with a TFe of 66.5% to 68.9%. Concentrate preparation of TFe>72.0%, SiO 2 Ultra-pure iron concentrate with content ≤0.20%. Background technique [0002] Ultra-pure iron concentrate usually requires TFe grade greater than 72.0%, SiO 2 The content of other impurities (acid insolubles) is less than 0.2%, which is an important source of raw materials for new iron-based mineral materials, and can be used to produce powder metallurgy, magnetic materials, ultra-pure iron and clean steel base materials, etc. [0003] Although my country is rich in iron ore resources, the resources suitable for processing ultra-pure iron concentrates are very limited, mainly distributed in a few ar...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B03B7/00B03B9/00B03D1/018B02C21/00B03D101/02B03D103/04
CPCB03B7/00B03B9/00B03D1/018B02C21/00B03D2201/02B03D2203/04
Inventor 沈进杰高春庆王海亮骆洪振侯更合杨任新
Owner SINOSTEEL MAANSHAN INST OF MINING RES CO LTD
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