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High-water-content capsule and preparation method thereof

A high water content, capsule technology, applied in sugary food ingredients, e-liquid filters, tobacco and other directions, can solve the problems of harsh process conditions, hidden dangers, pungent chemical odor, etc., achieve simple production equipment, improved safety, The effect of good storage advantages

Active Publication Date: 2021-06-25
SHENZHEN BOTON FLAVORS & FRAGRANCES
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, in the existing manufacturing technology, when the manufacturer produces popping beads, the mass production process is the dropping pill method, but the process of the dropping pill method limits the core material contained in the capsule to not be a water-soluble substance. It is the embarrassing situation that the process conditions and the contents of the popping beads form a mutual restraint, so that the popping beads cannot have products with high water content, and it also makes it impossible for downstream cigarette manufacturers to obtain water-soluble flavor popping pearl cigarettes with high water content. There are many types of sexual flavors, and the aroma is more pure. In order to develop more products that meet the taste needs of customer groups, improve the structure of cigarette products, and provide a technology that can wrap water-soluble flavors, it has become the development trend of the industry; Expanding the market as a popping pearl milk tea drink can also provide a larger market for the water-soluble popping pearl cigarette industry
[0005] For example, the document with the application number 2015108435720 discloses a popping ball, a beverage containing it and its preparation method; but this patent is limited to and must use lactic acid bacteria fermentation as the base material, which itself cannot be used as an upstream product of the popping ball for subsequent cigarettes Use, and the soaking time is within 10-60s, the process conditions are harsh and not suitable for industrial mass production;
[0006] For example, the document with application number 201810533533.4 discloses a preparation method of water-packed pop-up beads for cigarettes. The water is pre-frozen into ice, sealed in a plastic mold cavity, and then processed by cutting and drum hot air. However, the plastic composition is generally made of polyvinyl chloride. Composed of chlorine, it will release chlorine when encountering high temperature, which is a toxic substance. The plastic tank formed by thermoplastic method and the later 80-90 ℃ hot air treatment may produce some pungent chemical smell; this is obviously There are also certain security risks

Method used

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Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0053] (1) Preparation of the core material aqueous solution: Weigh the contents of the capsule, add a film-forming agent in the range of 10-60°C and stir evenly to obtain the core material aqueous solution A;

[0054] (2) Preparation of reaction solution: take sodium alginate and its composite components, dissolve in water, and stir well to obtain reaction solution B;

[0055] (3) Capsule preparation: place the reaction solution B in a stirring pot for stirring, then drip the core material aqueous solution A into the rotating solution B to react to form wet beads C, wash the wet beads C with water; The beads were drained to obtain capsule D.

[0056] After the capsule D is obtained in step (3), an aqueous calcium chloride solution with a mass concentration of 1-30% is prepared, and the capsule D is immersed and embedded in the aqueous calcium chloride solution for 5-15 minutes.

[0057] In step (1), the mixing temperature of 10-60°C is for better dissolution. If the anti-cor...

Embodiment 1

[0063] Name: Watermelon Capsules

[0064] For the preparation of the reaction solution, 60 kg of water, 60 g of sodium alginate, and 10 g of xanthan gum were uniformly dissolved under stirring conditions, and then 600 g of Tween was added for later use.

[0065] For the preparation of the core material aqueous solution, under stirring conditions, weigh 300g of seedless watermelon, add 100ml of water, and beat it into watermelon juice with a beater for later use. Then slowly add 12gε-polylysine, 1.2g pectin, 1.3g calcium chloride, 1.9g glucose, 1.0g potassium sorbate to obtain the aqueous solution of the explosive core material, and add pigments, flavors and sweeteners depending on the situation and other substances.

[0066] The aqueous solution of the explosive core material is connected to a dripper with an inner diameter of 0.2 mm to 2.2 mm through a peristaltic pump to make it evenly dripped into a 60 kg reaction liquid in a stirring pot at a speed of 90 r / min to make ε-p...

Embodiment 2

[0068] Name: Pure Water Capsules

[0069] Preparation of the reaction solution: 60 kg of water, 60 g of sodium alginate and 5 g of xanthan gum were evenly dissolved under stirring conditions, and then 600 g of Tween was added.

[0070] The preparation of pure water core material aqueous solution, the specific steps are: under stirring conditions, weigh 600g of pure water, slowly add 12gε-polylysine, 1.3g of calcium chloride, 1.9g of glucose, 1.3g of potassium sorbate to obtain pure water core solution.

[0071] The core material aqueous solution is connected to a dripper with an inner diameter of 0.55mm through a peristaltic pump to make it evenly dripped into 60kg of the reaction solution stirred at a speed of 100r / min in a stirring pot, so that ε-polylysine, chlorinated Calcium and sodium alginate react for 5 to 30 minutes to form capsules on the surface of the droplet, take out the wet beads, put them in 20% calcium chloride aqueous solution for 5 to 15 minutes, and wash w...

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Abstract

The invention discloses a high-water-content capsule and a preparation method thereof. The high-water-content capsule comprises a core material aqueous solution and a reaction solution, the core material aqueous solution comprises a capsule content and a film-forming agent; the reaction liquid and the film-forming agent form a capsule film with a multi-dimensional grid structure, and the capsule content is wrapped to form a capsule; the capsule content is one or a combination of two of a water-soluble filler and a non-water-soluble filler; the water-soluble filler is one or more of purified water, a water-soluble plant extract and water-soluble essence, and the mass percentage concentration of the water-soluble filler is 0.1-99%; the non-water-soluble filler is glycerol and the like; and the preparation method comprises the following steps: mixing the capsule content and the film-forming agent according to a certain proportion to form the core material aqueous solution, then dropwise adding the core material aqueous solution into a rotating reaction solution aqueous solution, and forming a wall material with a multi-dimensional grid structure through a cross-linking reaction of sodium alginate and epsilon-polylysine; wherein the content of the capsule can be a substance with the water content of 1-99.7%, and the original cigarette capsule market is widened.

Description

technical field [0001] The invention relates to the technical fields of tobacco additives and food, in particular to a capsule with high water content and a preparation method thereof. Background technique [0002] Capsules (popping beads) products use special technology to wrap fruit juice and other materials in a film, squeeze a little, the popping beads burst, and the juice inside flows out. The taste is peculiar and interesting, which is impressive. The existing flavors of popping pearls include mango, lychee, strawberry, passion fruit, orange, cantaloupe, grape, blueberry, coconut, apple, chocolate, etc. Drop into the glue solution to form, clean and sterilize. [0003] In addition, capsule products can be used in cigarettes after undergoing some common water-locking treatment and drying, which is the common pop-pop cigarettes on the market. Therefore, this capsule can not only be eaten directly as food, but also an upstream product of cigarette manufacturers. [000...

Claims

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Application Information

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IPC IPC(8): A23P10/30A23L29/30A23L29/00A23L3/3526A24D3/06
CPCA23P10/30A23L29/30A23L29/045A23L3/3526A24D3/061A23V2002/00A23V2250/5026A23V2250/5072A23V2250/5086A23V2250/61A23V2250/082
Inventor 吴志伟邓甜甜郝天翊范茗吴润发
Owner SHENZHEN BOTON FLAVORS & FRAGRANCES
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